Sale!

Sanitaryware Tunnel Kiln Supplier / Manufacturer

Original price was: ₹15,000,000.00.Current price is: ₹12,500,000.00.

We are a supplier of sanitaryware tunnel kilns based on the customer’s needs. Find the specification of our kilns specially trailered for sanitaryware factories.

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Description

We are a supplier of sanitaryware tunnel kilns based on the customer’s needs. Find the specification of our kilns specially trailered for sanitaryware factories. 

Kiln Dimensions: 

  1. Length: 70-130 meters.
  2. Width: 2.0 – 4.5 meters.
  3. Height: 1.0 – 3.0 meters.

Operating Parameters:

  • Firing Temperature: 1150 – 1280°C
  • Cycle Time: 10-48 hours (standard: 12-18 hours)
  • Temperature Uniformity: ±5°C to ±10°C

Production Capacity:

  • Annual Production: 100,000-1,200,000 pieces per year
  • Daily Tonnage: 10-200 tons per day

 Industry 4.0 Integration:

  • Real-time quality analytics with AI systems.
  • Predictive maintenance using IoT sensors.
  • The system provides remote monitoring and control capabilities.

Energy Efficiency Improvements:

  • Advanced heat recovery systems: 400°C recovery temperatures.
  • Fiber insulation can reduce thermal mass by up to 50%.
  • Energy savings are 10–25% with our advanced burner technology.

Option Possibilities

  • We can customize the kiln’s length, width, and height based on the to production needs
  • Our kiln offers atmosphere control: oxidizing, neutral, reducing
  • Multiple fuel options: natural gas, LPG, diesel, electric, and hydrogen/hybrid. We customize burners based on the calorific value of the fuel.
  • Multiple choice Insulation offer: standard refractory to advanced ceramic fiber
  • Our kilns are integrated with Industry 4.0: online monitoring, IoT sensors, and predictive maintenance. You can avoid unexpected maintenance. 
Operational ParameterBasic OptionStandard OptionPremium Option
Firing Atmosphere OptionsOxidizing onlyOxidizing/NeutralOxidizing/Reducing/Neutral with automatic switching
Fuel Type VariationsNatural gas onlyNatural gas/LPG/DieselMulti-fuel: Gas/Electric/Hydrogen/Hybrid
Control System TypesManual control with basic instrumentationPLC-based control with HMIAdvanced SCADA with remote monitoring
Insulation Material OptionsStandard refractory brick liningLightweight refractory and fiber backupCeramic fiber modules with cordierite
Kiln Car ConstructionTraditional refractory brick carsLightweight refractory with steel frameUltra-lightweight cars with advanced sealing
Burner TypesConventional gas burnersPulse burners with air/fuel controlHigh-efficiency burners with lambda control
Temperature MonitoringThermocouple monitoringMulti-zone thermocouple arraysThermal imaging and wireless sensors
Pressure ControlNatural draftControlled draft with fansVariable frequency drive control
Heat Recovery SystemsNoneBasic waste heat recoveryAdvanced heat exchangers with 400°C recovery
Loading/Unloading SystemsManual car movementSemi-automatic car handlingFully automatic with robotics
Maintenance RequirementsWeekly manual inspectionDaily automated diagnosticsPredictive maintenance with IoT sensors
Safety SystemsBasic flame monitoringFlame failure protectionComprehensive safety interlocks
Environmental ControlsStandard exhaustWaste gas monitoringEmissions monitoring with scrubbing
Quality Control FeaturesVisual inspectionTemperature profile recordingReal-time quality analytics with AI
Automation LevelsManual operationPLC automationIndustry 4.0 integration

 

Our Kilns Support excellent firing yield.