Documentation is the initial phase of launching a sanitaryware factory. It’s crucial that this documentation covers every aspect of the project. In this article, I’ve outlined 30 essential components that should be included in the documentation for a new Sanitaryware factory planning.
| Elements | Remarks |
|---|---|
| List of Raw materials required for Body Production. | Each RM for slip with the specification to find the supplier |
| List of Raw materials required for Glaze production. | Each RM for Glaze with the specification to find the supplier |
| Raw materials required for Block and mold production. | Each RM For molding with the specification to find the supplier |
| Composition for slip. | Initial Slip composition for costing purpose. |
| Composition for white glaze. | Initial Glaze composition for costing purpose. |
| Calculating the capacity of each department based on the target production | Back Calculation of the processing capacity of each department based on production targets and cycle times. |
| Equipment required for a sanitaryware laboratory. | For checking quality of incoming RM and fired products and to comply government standards required equipment with specification |
| Machinery and equipment required for the slip production. | Based on the capacity calculation , keeping in mind of break down machinery with specification. |
| Equipment and machinery required for glaze preparation with specification | Based on the capacity calculation , keeping in mind of break down machinery with specification. |
| Casting tools and machinery requirements. | Based on the model and required tool and machinery with specification. |
| List of different types of casting machines. | Based on the model , type of casting with specification to find the supplier. |
| Other components required in the casting will be provided. | Trolley and other components casting with specification. |
| Glazing tools and machinery requirements. | Based on the capacity and glazing type needs to be provide with required spray gun specification, tank and other details required for spraying. |
| Dryer | type of dryer and specification of the dryer based on the capacity of the facility. |
| Firing Kiln tools and machinery requirements. | type of Kiln and specification of the kiln based on the capacity of the facility. |
| Photos of all the tools and equipment. | |
| Tolls and machinery required for modelling (New product development). | |
| Machinery Requirements for Maintenance | Based on the production calculations, Compressor , Generator and other machineries with specification. |
| Manpower requirements for each department. | Each department Man power with Salary to get the production cost. |
| Cost of Equipment and machinery. | All the department machinery and equipment cost to find the investment cost. |
| Water required for the production process. | Total water requirement for the a month based on the calculation. |
| Raw material quantities for stocking. | To find the initial investment cost as a stock. |
| Estimate Weight of equipment and machinery. | To find the shipping cost of all the machinery & Equipment. |
| Packaging materials | Specification of Packaging materials |
| Calculation for Cost of Production per KG. | Pulling data from all the inputs and providing the Cost of Production. |
| Space requirements | Total space required for each department & total space for the factory |
| Factory layout | Plant layout with each department. Flooring , height and etc.. |
| Ware house Space Requirement | Space requirement Based on the storage capacity and type of storage. |
| A time and stage-wise erection plan | Time line and each phase of erection. |
Conclusion:
By having all the element in the planning document will help to get the full view of every cost involved in the factory erection. You can contact me for more details. Whats app+91-9500693318 / mail: info@ceramicninja.com
