Sanitaryware Technical

Workers that spend many hours into the sanitaryware factories find difficult to explain to others departments, how the scrap and rework impact in the flow, however this knowledge is important in position as planners or bookkeeper, figures as scrap, lead time or inventories are important for them. Due to the complexity of the process and different plant layouts, in this job, only will be modeling a process of several stages in series with scrap, where the rework items are treated in a parallel line, so the number of parts decreases downstream due to the scrap. We believe that will be easy to translate this model to others organizations. At the end, you have a numerical example.

1. – DEFINITION OF VARIABLES

A temporal periodicity is assumed, in which, time is divided into segments. Each segment is called n.

Capacity: For all i = 1…. M in space time n, Bni is defined as the amount of net pieces that the workshop i can produce in period n.

Orders received: Dni is defined as the number of orders received at the workshop i at time n.

Inventory: defined I_nⁱ, i= 1,..M, as inventory at the start of each workshop at the beginning of time n. With the following conditions:

i= 2,. . .M           I_n^i≥  0

i=1        if           I_n^i≥  0 positive inventory

 -I_nⁱ  delays or pending

Production: is defined as P_nⁱ , i=1,. . .M as the workshop i production in period n. This production has been defined by a policy that took into account the capacity B_nⁱ and inventory I_nⁱ⁺¹.

The process would work this way:

At the beginning of period n+1 the inventory in 1 is:

I_n+1¹ = I_n¹ – D_n¹ + P_n¹

Production Pn1 is seen as demand for the Workshop 2, which generates demand for the workshop 3. So the whole process is determined by external demand.

Demand Dn1 , n∈Z  and process Bni , n∈Z  are independent, stochastic, with the possibility of autocorrelation.

Also E _Dn1  < min _Bni  ; i = 1, . . .M

2.-FLOW

2.1. – SERIAL FLOW

The main flow for the production cycle could be divided in: Casting, punching, first finishing, green drying, green finishing, white drying, glazing, trademark application, glazed drying, firing, packing.

We could say that the pieces are borned by filling a batch of molds with slip, but during the thickness phase, hardness and handling of the pieces out of the molds, we can have losses or scrap; “s”.

Definition of variables:

Si: waste or scrap of workshop i

si: so much per one of scrap of workshop i

serial flow

So, each workshop has to process the processed parts in “m” minus all scrap pieces upstream.

For a number of produced pieces in m, the production in workshop i, will be:

And the first pass yield will be: number of units coming out divided by the number of units going into of workshop:

2.2. – PARALLEL PROCESS

We can have rework in some phases; these pieces are disaggregated and treated on one parallel line.

Definition of variables:

Rwp: pieces sent to rework (generated by workshop p)

Rwp’: pieces sent to rework generated by workshop p’

rwp: so much per one of rework workshop p:

rwp’: so much per one of rework workshop p’

Although we could have rework in each phase, for clarity, we are going to focus in one very usual; the firing process in sanitary ware manufacturing, so we give to p the number 2.

parallel process

In workshop number 2, after the process, inspection disaggregates the pieces in three parts:

The good ones: for workshop 1.

To repair or rework: defined as Rw pieces, they have small defects that current technology is able to repair with reasonable costs. They will be sent to workshop 2’.

Waste or scrap s2: With the current techniques is not profitable (or impossible) to repair the piece and have the physical and chemical characteristics or appearance in order to be marketed within the established quality parameters. The piece will be destroyed, but usually their remains can be used as raw materials.

The pieces to repair go to workshop 2’, where the processed pieces are inspected and they will be newly disaggregated in:

                The good ones: to workshop 1.

To repair Rw2’: Sent again to workshop 2’.

                Waste s2’: to be destroyed

If the workshop m produces P^m units, the process 2 has to process:

From the process 2 the pieces will go to the conditioning workshop 1:

The processed pieces minus the disaggregated ones to rework or to waste:

The pieces from the process 2 disaggregated to the process 2’ will be: the processed by 2 minus the ones sent to conditioning, minus the scrap. They are defined as the process pieces multiplied by the percentage of rework.

The good pieces from process 2’ will be:  the disaggregated to rework from 2 minus the scrap from the second fire.

But 2’ produces rework too, whose percentage average is identified as rw2’, and scrap named s2’. This rework pieces from 2’ produces rework and waste and so on.

The total pieces reprocessed by 2’ are:

Where Rw2’would be:                                                              

For a number of pieces P^m processed in m, the total pieces reprocessed by 2’ are:

And the pieces generated at the conditioning workshop 1 by 2’ will be, rework from 2 minus scrap from 2’

Knowing the proportions can be summarized as:

The total percentage of scrap of 2+2’ system will be the scrap pieces in the first fire plus the scrap of the second, divided by the pieces that have entered to the system, that is, the pieces processed in the first fire.

‘

The total rework will be: all the pieces to rework divided for all pieces that have been processed.

2.3.-PACKING

We admit that the packing section has no rejection or rework, so it can be concluded that if we make P^m pieces in workshop M, the production in the final workshop will be P^m less all scrap pieces in the process:

‘

And the waste of the system is the broken pieces in the whole process divided by the started parts.

And the yield or performance will be:                                                                                         

We have to take in consideration that the yield of the parallel process belongs to the set.

RTY, Rolled throughput yield, finish good without rework, it is the probability to produce a defect free unit. So we don´t have to take in consideration any rework process.

3. LEAD TIME

3.1 TEMPORAL FLOW IN PARALLEL REWORK

This workshop is going to produce an initial delay in the main flow, since a number of pieces are disaggregate and processed before coming back to the main flow. After a series of cycles, the main flow will have the losses caused by the parallel process, but the flow (as part of the intrinsic variation of the process) will be constant.

Although we have assumed only a process in parallel in one of the workshops, the conclusions would be extended if the process had several of them. As can be look throughout the chapter shall be observed initial delay and must be careful to take the scrap in the whole of the two branches.              

The lead time that pieces (which have been disaggregated from the main line) will be in the inventory system will depend not only rework process time or “lead time” of the system itself, but the number of times these pieces have to re-enter the cycle of rework due to defects generated again, in addition scrap pieces will decrease the current inventory, increasing the rotation.

To evaluate the delay, it will be calculate the number of cycles required for that the contribution of the parallel line to the main one will be insignificant compared to the segregate from it.

Variables:

Q: Batch of pieces that go to the rework process for first time

rw2’: so much per one of rework in the parallel line

s2’: so much per one of waste from the parallel line

fpy2’: so much per one of units coming out of a process

j: number of cycles

x: so much per one of pieces coming out from the system in cycle j

P2’_j: number of good pieces coming out from rework line in cycle j

From the first cycle of the loop come out to the main line the pieces that have entered minus the pieces to rework newly, minus the waste pieces:

                                                P2’₁= Q-Qs2′-Qrw2’= Q (1-s2′-rw2′) = Qfpy2’

In the second cycle of the loop, we have to process Q*rw2’ pieces and come out to the main line:

                                                P2’₂= Q rw2′ fpy2’

In the third cycle come back to the main line:

                                                P2’₃= Q rw2′²fpy2’

That is, come out to the main line in the cycle j

P2’_j= Q rw2′^(j-1) fpy2’

The number of pieces that come out in each cycle is an exponential function which depends on the mantissa performance and the exponent of the number of cycles.

3.1.1 – OUTPUT TRANSIENT DELAY

But maybe we want to know the number of cycles to get a proportion or percentage “x” of those who have gone on which have entered the system:             

So the come out to the main line in the cycle j, dividing by those who have entered the system:                        

Applying logarithms:

‘

Clearing

‘

So, if we want to know the number of cycles in order to come out the 98% of pieces from one batch and rw2’=0.2 and fpy 2’= 0.7, we need j= 3.2 cycles. However, generally, the time of cycles will not coincide with the period time that we use, for example we calculate the production per days, but we have a rework shuttle kiln with a curve of 16 hours.

3.2. – LEAD TIME TOTAL PROCESS

Definition of variables:

LT_t : Total lead time

LT_i : Lead time of workshop i

n: considered period

R_t: Manufacture turnover or total rotation

R_i: Manufacture turnover of workshop i

ρ_i : performance of workshop i

P¹ : Net production from process in period n

The following basic formulas are known also:

The total process time will be the sum of processing times of each of the sub process:

‘

It is known that the parts that go to finished goods warehouse are:

P¹ = P^m  ρ_m ρ_{m-1 . . .}  ρ_2+2’

Adjusted inventory: is defined as the inventory in the section decreased by downstream losses based on performance. That is, the contribution of this inventory in the future is available pieces for the final user.

So:

Therefore:

But:

Rotation is a production system by stages, with waste and rework, will be: the produced pieces, divided by the sum of adjusted ongoing inventories.

Total adjusted inventory, inventory that will be good, is defined as:

Note, that we don’t take in consideration the inventory of rework, because is sub-process of the main line, of course, we take its scrap.

The total processing time will be the considered period per total adjusted inventory divided by the net production of the period. If the period was the unit, the total processing time will be the total adjusted inventory divided by the net production:

The adjusted inventory will be the net production per time unit per process time.

Note that the adjusted inventory by rotation in any workshop will be equal to the good pieces from the warehouse.

CASE DEVELOPMENT ADJUSTED INVENTORY APPLICATION

For this case, we take the value for m=4: Casting, spray, first-second fire and packing.

table

Conclusion: We know the challenges of using the real inventory as a benchmark for planning with waste and rework. To properly assess the inventory at any given time, we define a new concept, adjusted inventory, which is the inventory minus downstream piece losses. Based on this new concept, we have redefined two classical terms: Rotation: Parts supplied by the system to the warehouse divided by the sum of the adjusted inventories. Lead time: adjusted total inventory divided by the net production. The temporal influence on the flow of parallel processing has been quantified: the number of pieces that go out in each cycle is an exponential function in which, the mantissa and exponent depend on the system performance and the number of cycles, respectively. This article is one small extract of my thesis doctoral “Planning and inventory management in a manufacturing environment with waste and stochastic reprocessing” managed by Dr. Javier Conde. Department of Management. Faculty of Economics and Business Administration. U.N.E.D,Madrid, Spain. You can contact me at jmbergesa@gmail.com

Ceramic grinding media play an important and essential role in manufacturing a fine ceramic product. Excellent grinding media will increase the purity, fineness, and durability of your raw material, so it determines the quality of end product.

When you start to choose a suitable grinding media, there are many points should be considered: Roundness, hardness, density, Fe2O3content (high Fe content will influence the raw material colour), wear rate, grinding media colour after burning, what chemical component exit in the media, technical data. If possible, test the sample will help you know clearly.

Price is a big consideration when choose grinding media, the lower abrasion rate, the longer using life, also the higher price. So the true excellent grinding media is not just lowest price or lowest abrasion rate. The point is most cost-effective.

Here we introduce 2 kinds ceramic grinding media with excellent grinding performance — Flint Pebble and Silex Lining Brick.

Application

1. The flint pebble is used to grind the raw material into a fine powder in the ball mill

2. The Silex lining brick is used in the ball mill to protect the ball mill  from wearing

Process

Flint Pebble: After explosive mining, then put the rocks into the ball mill for grinding 6-8 hours, make them become round shape, then screen the similar size, and finally pack them into the bags.

Silex Lining Brick: After mining from the mountain, blocks will be processed into a brick with a certain size range.(It’s man-made, it needs experienced and professional producing skills.) Then the bricks will be produced according to ball mill size(diameter, length), Number is marked on each brick, so it’s very easy to install.

 
The advantage over alumina products

1. Quality of alumina balls is affected if improper burning, its inside hardness will be lower than the surface. Flint Pebble is a natural product from the mountain with stable quality.
2. Alumina products price is much higher. Especially when alumina powder price increases highly in market, flint pebble &Silex Lining brick is more cost-effective.
3. Some ceramic products require little alumina component during manufacturing, flint pebble and silex lining brick is the best choice in its production.

Click Here to Download Catalouge

Crawling is one of the well know defect in every ceramic sanitaryware production unit faces every day. Same like crack and pinhole defects, crawling defect also have many numbers of reasons.
In this article, I am going to list out the reasons of crawling and remedies to reduce the crawling defect there may be many reasons for crawling but with the below remedies  90% of crawling defects can be handled. If you want to reduce the crawling go through all the points, and let me know your feedback. Even though we are going to focus crawling of sanitary ware production, it is same for every ceramic production units. Now let dive into the topic.

What is crawling in Ceramics?

A portion of the glaze leaves the body exposed; It may look like the area never glazed, the thickness of the edge of the glaze may seem higher than the glaze in another area.

PRINCIPLE OF CRAWLING DEFECT:

The action of surface tension in the glaze crack leads to the crawling defect.
Causes of Crawling In the Ceramic Wares

1)    Ware Is Hot: The glaze is sprayed on the ware when it is too hot, then there will be a shrinkage difference between the bottom layer and the top layer of the glaze, which can cause a crack in the glaze due to surface tension difference. If the sanitary ware is unloaded from the dryer and sprayed immediately without wetting the ware properly, then there is a chance for crawling.
2)    Body Contains High Moisture Content: If the spraying is done when sanitaryware not dried properly then during firing because of the rapid heating there are chances of crawling in the ware.
3)    Thickness Difference Between The Glaze: When there is a difference between the thickness of the glaze layer due to surface tension, the possibility of a crack in the glaze which leads to crawling during firing.
4)    Foreign Materials Present In The Body:  Foreign materials like dust, talc used in casting, oil and grease cause poor adhesion between the glaze and the wares. Because of the poor adhesion crawling may cause during firing.
5)    Sharp Edges In The Body: When glaze is sprayed on a sharp edge are, due to the less absorbing capacity in the edges, there is a chance of improper adhesion, this may cause crawling during firing of the wares.
6)    Excess Glaze Thickness: Excess thickness of glaze can cause crawling. In the sanitaryware sump area we may face these issues.
7)    The glaze is Finer: If the glaze contains more fine materials there is the possibility of excessive shrinkage which can lead to crawling in the ceramic body.
8)    Insufficient Binder Or Degraded binder: Sufficient binder to be added to glaze to improve the adhesion between the body and glaze.A degraded binder in the glaze also reduces the adhesive property of the glaze.
9)    High clay Content In The Glaze: High shrinkage material in glaze composition can lead to high shrinkage during drying of the glaze this can cause the crack during shrinkage and the crawling during firing.
10)    High Zinc oxide: Zinc oxides have the property of high hydration, the shrinkage will be more when drying which can cause a crack in the glaze.
11)    Sulphate content On The Body Surface: The sulphate content on the body surface causes poor adhesion between the body and the glaze.

Remedies

Conclusion:

We have covered important cause and remedies for the crawling in the ceramic wares in this article. Let us know your view on this article by commenting below.

Glazing is an important step in sanitary ware manufacturing process. Normally inspection and glazing done is the same step. A greenware will be inspected and then glazed so the department is called as control & spray. In this article, we are going to discuss the different methods of glazing options. I have worked with manual, robot and carousel glazing method. These three types of glazing have their own advantages and disadvantages. In this article, I am going to compare their three methods of spraying process to understand the merits and demerits of their own. First, we will see the process methods one by one and compare them with different factors.

MANUAL SPRAYING:
In this method first dried greenware will be inspected in a booth and then passed to another booth by manually for spraying.Sprayer in another booth sprays the piece and move it manually for logo stamping. Logo stamping may be done on the table or in the unloaded trolley. The movement from the one booth to another booth can be done manually or by a trolley or using a roller conveyor.

ROBOT SPRAYING:
The robot is used to spray the dried greenware pieces. Initially,y the dried greenware will be inspected by the inspector in a booth. The inspected piece will be sent to the Robot by a moving mono Rail conveyer or belt conveyor or robot turntable. The robot will glaze the piece based on the program number feed by the operator. The operator may be an inspector who checks the piece and loads it on the table or a loader just brings the piece from the inspector and load it on the turntable. Once the piece sprayed by the robot, then the turntable moves the piece to the unloader. The unloading person will stamp the logo and unload it.

CAROUSEL SPRAYING:

Carousel is a round or square shape long Chain conveyer. Turntables are attached to the chain conveyor at a regular distance in between. In a carousel, the different set of people do different jobs to process the piece. First, the dried green piece is loaded in the one area of the carousel, the piece moves to the polisher area where the piece gets polished and then the piece moves to the inspector, the inspector will check the piece and mark as good, repair or bad. The piece moves to the spraying area where three sprayers will be giving three coating to the pieces. Then a logo person will stamp the logo on the piece. And the unloader will unload the piece. All the work will be completed in the carousel itself.

Installation Cost:

The initial cost or setup cost can’t be compared directly with one to one because 3 manual booth and three inspection booth is equalled to a single carousel. Of course, the cost of a manual booth setup is less than the carousel and the carousel cost is less than a single robot.

Production Rate (Pieces/Hours):

• Average Time required to spray a single WC on manual booth = 3 Mints
• Average Time required to spray a single WC on carousel = 20 Sec
• Average Time required to spray a single WC on robot = 2 Mints.

Of course, Manual booth we have two people and Carousel we have 15 people and Robot we have 3 people minimum. So we can’t use the above data for direct comparison. But as per my view carousel seems to be the winner in Production rate.

Maintenance Cost:

• Manual booth does not have anything other than the exhaust blower motor so the maintenance is minimum on the manual spray system.
• Carousels have Motor for running the carousel chain and gearbox. So the maintenance cost will be higher than the Manual spray booth.  But any kind of maintenance problem can be carried out by company engineering people. No need special engineering people from the manufacturer because the design is simple.
• Robots are full of electrical and mechanical parts.   Small problems like zero point missing and the spray gun issue can be solved easily. But major problem means required special professional from manufacturing company to solve the issue. Maintenance cost is comparatively high compared to other two methods of spraying.

Breakdowns:

• We can consider manual booths have zero breakdown time.  Even the blower not working we can spray actually.
• The carousel will have break time minimum 1 Hour a week. When the chain of the carousel gets old the break time will increase. The carousel may break down due to Chain or motor issue. I don’t see any other issue on the carousel.
• Robots will be a headache on this. Some time to pinpoint the issue itself will take a day.

Quality of Spraying (Efficiency /Yield):

We are now analyzing, which method of spraying can make the problem.

•  The chances of mistake in the manual booth are very high because the process fully depends upon the manual process.
• Normally the robot will not give any issue, but there will be the time where the gun is clogged because of that many under glazed product can come.  And sometimes because of robot position missing there may be also we may find some problem.
• In carousel normally three people spray the same product, each one of them gives one coating each. The possibility of mistakes is very less. And the mistakes of a single person can be covered by others.

Manpower Requirement & Production Capacity:

• In manual spraying normally we required 3 people. One is inspector and other is sprayer and other is logo stamper. The production capacity of a set of inspection and spray booth per 8 hours is around 180 WC.
• A single carousel requires a minimum of 13 people.  Loader, polisher,  air blower, inspector, sprayer, logo stamper & unloader.  A single carousel can produce up to 900 Pcs of Water closets in 8 hours.
• A robot requires three people for operation. Three people are inspector, operator and unloader.  A single robot can produce a maximum of 200 Pcs per 8 hours. This calculation is based on no-break and offline spray program.

Labour Skill Requirement:

• The manual booth sprayer requires much more skill than the carousel sprayer.
• The operator or unloader does not need much skill for operating but a skilled technician required to make the program for the robot to spray for a particular design.
• Carousel needs only average skilled sprayed to operate. Because the sprayer needs to give only one coating for the ware.

Other Points:

Spraying a new model in robots takes time to create a program and robot can’t able to spray inside the bowl area so manual trap glaze needs to do before loading into the robot.

Conclusion:

We can’t come up with one best method for Control & spraying section because every method has its own pros and cons. But as per the point has seen above and with my experience, the carousel has more advantage than disadvantages.

I will try to add more points to this article based on your comment below. So comment and ask your questions.

There are many variables involved with an adapted process in sanitary-ware manufacture. Many leave Managers, supervisors and casting staff baffled when an issue cannot be traced with certainty to a particular problem. It is often like chasing ghosts when even the date, mould and actual operator are known but no evidence shows of problem cause. Intermittent Clayware faults are a continuous journey for many companies.

The solution is process control. This is fine when the procedure is predictable where variation can be measured. However this is extremely difficult to achieve when a process involves multiple tasks with changing conditions. Whether this is by actual mould condition, moulds not cast for absenteeism, staff shortage, off days, rainy or sunny days, old moulds, new moulds. This list is almost inexhaustible with many companies able to add more reasons for variability.

Slip or clay properties are often cited as possible reasons for internal cracks, distortion & other sanitaryware defects and again unexplained loss. Mould quality, age and condition due to damage by unavoidable mould handling with the existing casting method or poor moulding blocking skills. Finally staff experience, skill, attitude, language misunderstanding are a main battle cry. Sanitaryware casting especially complex one piece WC is a day long process with many different skills and procedures to memorize. How often is it said Good casting staff are difficult to find. Senior management point toward inadequate supervision. Whatever the reason there appears to be no suitable solution with exception of high pressure casting which also has limitations and is at the moment a high capital investment. Learn more about High pressure casting in sanitaryware.

Battery casting has come a long way in easing some issues, they do however have their limitations. It’s not easy to replace moulds midway through a mould life cycle as even more slip leaking is often induced. Partcial machine cast perhaps for training new staff or an urgent sales request also cause quality consistency. Machine/battery systems are often cast as a full line say 12 minutes to fill and then drained as a full line say 8 minutes. Demoulding takes much longer from 30 minutes to 60 minutes. It is a considerable time delay between start and finish, distortion from starting too early to cracking from leaving or taking too long is another intermittent issue.

Solid cast areas are often designed thicker trying to compensate for clay cracking to avoid soft hollow sections. Sometimes the entire machine is opened to allow air drying by fans prior to final de-moulding to setting bench. To summarize Battery casing systems using plaster moulds need to be deskilled creating a system whereby Staff can be trained on a repeatable cycle of 2 to 4 minutes. The rest of the process is either automatically or mechanically controlled. Mould moisture content is closely controlled with humidity and temperature sensors within the dryer section.Learn more about battery casting in sanitaryware.

As mentioned earlier High pressure casting modules offer this the downside is a considerable financial outlay. High volume output of a particular design is not always suitable for many manufacturers market requirement. A fast mould change system is now available but again financial outlay is considerable.

Cell casting is an entirely different approach using proven techniques applied in a different manner. Given the large design range required by today’s manufacturer this is perhaps the next generation casting system for WC.

Major advantages are Of cell casting are:

• Staff can be trained within an hour.
• Productivity per man equals high pressure casting output.
• Multiple designs produced on one line
• Fast mould change for urgent sales requirement

Finally the new approach must address the gradual decline although sometimes abrupt deterioration of mould quality specifically seam fit and progressive slip leakage. Plausible reasons are abound however rather pointless if the problems persist. Higher clay loss and inconsistent clay-ware quality are the reward.

Cell Casting Machine for Enhanced Process Control of WC Sanitary-ware

Most factories have an intense programme for the Modelling, Blocking and Casing department. Adding to this commitment as a requirement for a new machine or process is likely to destine the opportunity to the “maybe one day folder”. The project could become a reality if the chosen system would accommodate the factories existing mould design with discernable modification to Blocks or Cases. It becomes a greater attraction if a cost saving or energy reduction becomes a feasible. Reality offsetting the initial financial outlay. Existing Battery casting systems require a greater solid cast thickness than is structurally important solely because a time buffer has to be created to form a firm hollow section and a solid section that does not crack easily whilst being rigid enough to de-mould the item with a time window of 30 minute to 1 hour to empty the machine. When the system allows for the clay-piece to be removed at its optimum condition then lighter and thinner items can be produced offering a measurable improvement in energy and material savings.

Overall benefit of Cell casting process:

1. Fast repeatable training time. 2 to 4 minute cycle.
2. Greater efficiency of supervision, predominantly one cell to supervise.
3. Close control of mould condition.
4. Potential cost savings for material and energy.
5. Greater compliance of sales request, product in process within 90 minute if mould available.
6. Initial mould quality maintained as all handling procedure is mechanised.
7. Continuous productivity if required, able to quantify overtime via per piece production.
8. Uses standard plaster moulds self-produced at your factory.
9. Increased per man output in 8 hours. 240 close couple WC. 120 One piece WC. 400 + Open rim WC. 720 Asian squat pan.
10. Mixed designs produced on same line yielding greater compliance with sales requirement.
11. Considerably lower investment over High pressure casting systems with comparable per man output.
12. Slip manifold, Air manifold and Gravity/ service tank not required.
13. All mould clamping is automatic.
14. Minimal alteration to existing case/mother moulds required as machine is designed to fit the mould and not mould designed to fit machine.
15. Opportunity to reduce solid cast clay thickness.
16. Machine adaptable to stick on rim, cast on rim with either on foot/base or on rim. Different de-moulder ancillaries required (bolt on ).

If you want to learn more about Cell casting machine and process, Leave a comment below or you can contact me at mail @ johnims88@gmail.com.

Firing is the final and important process in sanitaryware production. Firing of sanitaryware can be done in shuttle kiln and also Tunnel kiln. Conversion of low strength product into high strength, durable & chemical resistance product is achieved during firing. Sanitary ware firing temperature can go up to 1220ºC. It various according to the composition of raw materials used.

Introduction of sanitaryware firing:

Learning firing physical and chemical changes at different temperature will help to understand the firing cycle better and help to control the defects or faulty happening in firing cycle and also helps to reduce the firing cycle process. The physical and chemical reaction during firing are depends upon four major factors. Those are :

1) Particles size of raw materials.
2) Composition of body and glaze.
3) Rate at which the ware are heated and cooled
4) Soaking time at various temperature

Kiln used on sanitaryware:

Normally two types of kin used in sanitary ware manufacturing industry. Those are tunnel Kiln and shuttle kiln.

Tunnel kiln:

Tunnel kiln is continuous kilns that are used in sanitaryware manufacturing industry. This kiln made up of straight tunnel with an arched or a flat top. These kilns are used in first firing cycle.

Shuttle kiln:

Shuttle kiln is a chambers kiln that is used in sanitary ware manufacturing industry. Normally these kilns are used for re-fire purpose.

Physical and Chemical Reactions:

Following physical and chemical changes happens during firing of sanitary ware body in kiln.

• Dehydration.
• Decomposition.
• Combustion.
• Dissociation.
• Fusion.
• Solution.
• Reaction.
• Changes of structure.

Heating Period:

30ºC to 150 ºC – In this stage mechanically combined water from the wares are removed. Normally before firing the wares can be preheated to make this process more easy and fast. The ware should not contain more than 1.5% of moisture content, and heating must be carried out too slowly to avoid bursting of piece. After this stage piece should not contain more than 1% of moisture.

150ºC to 500ºC

In this temperature decomposition of Organic materials begin. All carbonaceous materials present in the raw materials starts to begin decompose. The rate at which heating is carried out should be able to decompose and burn the organic materials in the body. The rate of heating is indirectly propositional to the rate of firing. The thickness of the wares increases than the heating rate should be lowered.

500ºC -700ºC

At this temperature hygroscopic and chemically combined water from the wares are dehydrated. Conversion of silica from alpha form to beta form happens at the temperature around 573 ºC. Decomposition of carbonates and biotitic micas in clay also happens in this stage.

700ºC -1050ºC

Magnesium and calcium carbonate in ceramic wares starts to decompose.

950ºC – 1100ºC

In this temperate shrinkage of body starts. The glaze also starts melting.

1100ºC – 1250ºC

In this high temperature silica melts and forms glass. High shrinkage happens at this stage. Lot of gases is escapes through melted glass surface. A definite soaking time is given to even out the temperature in all area of the sanitary ware body and glaze.

Cooling period

1250ºC – 1200ºC

Still some trapped gas formed in firing will be allowed to escape. Normally rate of cooling at this level is kept very low to make sure all gas escapes before rapid cooling.

1200ºC – 800ºC

This stage is called as sudden/rapid cooling stage. To achieve the glass effect in glaze surface this sudden cooling is carried out.

800ºC – 600ºC

At this temperature slow cooling is carried out to even out the body temperature at different areas. Because quartz conversion will takes place after this stage.

600ºC to 500ºC

At this phase conversion of quartz beta to alpha happens.

500 ºC to 30 ºC

In this temperature only cooling of ware happen. Other than cooling nothing really happens.

Example curve of sanitaryware firing cycle:

Below curve is a fast firing cycle in shuttle kiln. This fast firing cycle time is 17 Hours. This is first firing in sanitary ware production.

Example curve of sanitaryware firing cycle[/caption]

Sanitary ware firing Defects- Remedies:

Belching of coloured ware – Firing happened at reduction atmosphere. Insufficient air supply is given to the kiln.
Black Core – Insufficient soaking temperature during firing. Organic-rich raw materials are used.

Less glossiness – Some of the reasons for less glossiness are insufficient firing, devitrification of glaze.

Bloating of wares – this defect happens when the thickness of the body is high so the evolved gas cant able to escape from the ware.

Dunting – Fast firing up to 700 ºC. Temperature uniformity varies at the different area of the wares. Have a look at 25 Defects in sanitaryware manufacturing.

Conclusion:

This site is especially dedicated for sanitary ware professionals. Please leave your comment about this article below.

Competition in the sanitary ware producing industry is growing rapidly. To survive in the industry, the company must produce a product at low cost compared to competitor. One of the best ways to capture the market is providing a low-cost product and which gives high profit to the distributors. Now we will see some of the most important factors that can reduce the cost of production in sanitary ware manufacturing industry. Production cost per tonnage will vary from country to country because of the Raw material availability, fuel cost, manpower cost and etc… Reducing cost is a never-ending process in the industry. So now we will start to discuss the points which we can concentrate to reduce the cost of production in the sanitary ware manufacturing industry.

Rejection Reduction:

One of the major and well know factor is reducing the rejects in every stage of the process. Only two types of loss in the sanitaryware industry one is green rejects another one is fired rejects. Rejection before kiln is know as green rejects and after firing rejects are known as fired rejects. Reducing the reject in the fired stage is very important as it is total loss to the company and cannot be recycled. Even it adds cost to dispose the rejected wares like Transportation, crushing and disposing. So reducing reject in firing is much important. It is good to reject the pieces in green stage to avoid this loss. Because Green rejection can be recycled and only process cost lost not material cost or firing cost. Hiring a sanitary ware consultant can be a good idea too. Check out List of sanitaryware defects in sanitary ware process.

Optimum Utilization of Machineries & Manpower:

Reducing process time and maximizing the output from the machinery and manpower will reduce the process cost per product. For example if factory having high pressure casting machine then it must be utilized at optimum level to get maximum output from that machine per day. When I am working in Saudi ceramics sanitaryware plant I have made some technology process changes in machine and manpower allocation which increased 15% production per day(from 5100 Pcs to 5900 Pcs). It made a huge change. All machinery like kiln, Driers, Robots, Casting machines and etc… must be utilized at optimum level to reduce the cost of production.

Weight Reduction:

Reducing the product weight will automatically reduce the production cost of that product. Because the raw material used, fuel used for firing, Transportation charge and other factors related to weight of the product will be reduced. Weight reduction of the product can be achieved by model modification. A weight of the product can reduced by reducing the thickness of the solid casting areas and removing the unnecessary area from the product. Normally a 10 percent weight reduction can be achieved by this method. Reducing the plaster mould thickness can also reduce the process cost but it will be minimum. A plaster mould thickness should be around 55mm. If it is more than that it can be reduced. It will help to reduce the plaster cost as I said before it won’t be much.

Process Improvements:

Some of the process improvements will reduce the production cost greatly. Some of the examples are,

• Reducing the Power consumption in factory without affecting the process steps.
• Reducing the setter loaded in kiln to reduce the fuel consumption.
• Advancing in production techniques like bench casting to battery casting.
• Minimizing deviation points in specification.
• Creating a foolproof process.
• Maintaining a minimum inventory level to avoid lot investment

Increasing Production:

Increasing the production will reduce the production cost. Because every company will have security persons, human resource persons, managers, lights in street and etc… Like this static cost will be there. Increasing 10% or more in production will not have any change in static cost so automatically overall costs will reduced. For example, if one person traveling in a car for 100 Km then the driver charge and fuel cost will be X. If in the same car 4 people is traveling mean per person cost will be X/4. So automatically cost reduced if static cost is divined by more heads.

Avoiding Reworks:

Reworking in any production process will add production cost. In sanitaryware production steps must be taken to reduce the faulty. Two types of faulty to be reduced: 1) faulty after firing, 2) Faulty after casting process. Even though faulty increases the cost of production it is necessary to repair it and send to reduce the cost. So steps must be taken to reduce the faulty and also repairing to be done as much as possible after casting process and after firing so the product will reach next process. Reducing the rework will reduce manpower cost, raw material & process cost.

Manpower:

A big no, no for reducing man power for process cost. Because one supervisor will not cost more than 10 sanitaryware loss. But keeping qualified and dedicated employees is must and it will help to reduce the production cost by controlling the process. Keeping talented person in company will help to achieve low cost and high quality products.

Better Raw material Replacement:

Find a better raw material replacement will reduce defects and reject. The raw material can be much higher cost but it reduces the defects and rejects then it automatically reduces the overall production cost. If raw material replaced is much lower cost than the present raw material cost which is not affecting any quality issue then it will also reduce the production cost of the product.

Increasing Automation:

Increasing automation in process will reduce the space and as well as cost of the product by reducing the man power cost. Possibility of introducing automation in process may vary from place to place. Because man power cost and fuel cost will vary from country to country. Example china, India and some countries can go well with less automation and more man power to reduce the process cost. But Countries in Middle East and Europe can go well with automation to reduce the process cost because the man power cost is higher. Some of the automation possibilities listed below.

• Upgrading bench casting to low pressure and high pressure casting machines.
• Installing monorail conveyor to green and fired ware transportation which will reduce the manpower, space and time.
• Robotized glaze spraying.
• Automatic batch weighing program in body and glaze preparation units.

Regular Maintenance:

Regular preventive maintenance help to prevent the accidental huge volume of rejects which will spike the production cost. Keeping a backup for machinery used in kiln, compressor and generators are good ideas. Spare parts maintaining is also one of the important way to avoid any unexpected problems. Once I was working as a glazing section we faced problem due to spraying gun need and nozzle unavailability. A lot of rejects due to glaze problem for a week. So it is important to keep some of the spare parts in stocks. And also the regular replacement of kiln car furniture also important.

There may be many more ways to control the cost of production in sanitaryware process which we may not mention here. If you feel so please feel free to leave your comments below. If you like this article please sure to check all articles about sanitaryware here.. This site is dedicated for sanitary ware professionals. If you like to contribute please contact us.

Sanitary ware manufacturers: We have listed 100 Sanitaryware manufacturers in alphabetical order located around the world. Know the details of manufacturers of sanitaryware.

sanitaryware manufacturers

Al Forsan Global Industrial Complex:

Al Forsan Global Industrial Complex is a manufacturing company that is specialized in the manufacturing of ceramics and porcelain products in Saudi Arabia. Al Forsan utilizes state of the art equipment to guarantee its customers with products of the highest quality.
Products: Water closet- Closed coupled, Back to wall, Bidet, Wash basins.

Contact Information:
Address: King Abdullah Economic City,P O Box 17223, Jeddah-21484, Kingdom of Saudi Arabia.
Phone: +966 12 611 3014 / 15
Fax: +966 12 288 2882
Email: info@forsan-ceramics.com

ANT General Trading L.L.C:
Ant General Trading LLC , Dubai is one of the leading trading companies in the field of Building material and sanitary ware products. The various registered brands that we are proud to own are Sundex, Sunflex, Suntherm Mr.Toilet, etc.
Products: Bathroom Fittings, Bathroom Accessories, Kitchen fittings etc.,
Contact Information:
Address: P.O.Box: 41345, Dubai, United Arab Emirates.
Email: info@antdubai.com
Contact No: +971 4 2261890
Fax: +971 4 2260260

Antique Ceramics:
Antique Ceramic is a leading manufacturer of high quality sanitary ware. It is located at Thangadh and their quality of Sanitary ware is very much like the Morbi sanitary ware Manufacturers. They are also exporters of sanitary ware from India.
Products: Pedestal Wash Basin, Wash Basin, Commodes, Urinal, Accessories, Indian Pans.

antique ceramics sanitary ware manufacturers

Contact Information:
Address: Vagadia Road,Thangadh-363530, Gujarat, India.
Mobile: 09825776473, 09825221405
Phone: 02751-220097
Office: 02751-221797
Fax: 02751-220405
E-Mail: info@antiqueceramic.in, antique.ceramic2009@gmail.com

Apex ceramic:
Apex Ceramics is the masters of ceramic technology and such a long experience has made the group a professional outfit which can grow at a very consistent rate in Gujarat, India.
Products: Sanitaryware products, Tiles, etc.,
Contact Information:
Address: 8-A, National Highway, Makansar, Morbi-363642, Gujarat, India.
Mobile: 09825235702
Phone: 02822-283701/283801
Fax: 02822-283702

Aquavit Bath Concepts:
Aquavit Bath Concepts is the Sanitary Ware and Bathroom Furniture Collections under the brand name of Aquavit to beautify your bathrooms.It receives its spirit from Italy, Spain, Turkey and China, unifies the oriental body and esthetic idea and caters to the modern aspirations.Aquavit is manufactured with advanced technology and modern production equipments.

Products: Sanitaryware products, Bathroom fittings, etc.,

aquavit

Contact Information: Address: A-2, Mangolpuri Industrial Area Phase 2, Delhi – 110083, India.
Phone No: 011-45352500, 09311456586
E mail: info@aquavit.in.

Barrhead Sanitaryware:
Barrhead is proud to be the only remaining independently British owned vitreous china manufacturer in UK. Based in Scotland, Barrhead is now part of the dynamic Utopia Bathroom Group and has seen massive investment in state-of-the-art equipment, sophisticated product development facilities and highly skilled personnel over the past few years.
Products: Wash basins, Wall hung Closets.

barrhead sanitaryware

Contact Information:
Address: 15-17 Nasmyth Rd South, Hillington, Glasgow, G52 4RE, UK.
Phone: 0141-883 0066
Fax: 0141-883 0077 E Mail: sales@barrhead.co.uk

Bell Sanitaryware:
BELL Sanitarywares brings the top-notch products, which set the standards and defines a style with its unique design and impeccable quality. Bell Sanitary wares offers a broad range of products from single pc, imported ones, art basins and much more to give a new style statement to your bath decor. It is located in Gujarat, India.
Products: Water Closets, Basins, Couple Suits, One Piece Toilet, Wall hung EWC, Floor Mounted Pans, Urinals, Accessories.

bell sanitaryware industries in morbi

Contact Information:
Address:8A-National Highway, Jambudia, Morbi-363642, Gujarat, India.
E Mail: bellsanitarywares@gmail.com

Bin JABR Sanitary Ware Factory:
BJ Sanitary Ware Factory is one of the biggest manufacturers and suppliers of sanitary fixtures in the Gulf region. BJ sanitaryware factory has the high-grade bathroom fitments, and other accessories at competitive prices. It operates on high quality standard, excellent reputation, customer quality service, and offers product at reasonable prices.
Products: Ceramic sinks, Wash basins, Squatting pans, Bath tub, Urinals, Bidets.
Contact Information:
Address: Block 129, Mussafah Industrial Area, Sector MW4, Abu Dhabi, United Arab Emirates.
Phone: +971 2 5515920
Fax: +971 2 5516085

Brilliant Sanitary Pvt. Ltd:
Brilliant Sanitary Pvt. Ltd. is one of the manufacturers of highest quality sanitary ware. They have the largest capacity of production of sanitary ware in the Morbi region of India. The company have the latest technology backed with smart management to utilizeTwo Piece Closet, Two Piece Closet, Wall Hung Closet, Water Closet, Wash Basin Pedestal,Table Top, Counter Wash Basin, Wash Basins.

brilliant sanitarywares pvt ltd sanitary ware company

Contact Information:
Address: 1614, Opp. Virat Nagar, Jetpar Road, At. Rangpar, Morbi-363641, Gujarat, India.
Phone: 09925239077, 098790 63990
E mail: info@brilliantsanitary.com

Burlington Bathroom:
The Burlington Bathrooms collection at UK Bathrooms for high quality & versatile fittings. Burlington Bathrooms supply the complete range of traditional baths, taps, showers, sanitaryware and accessories that you need of traditional bathroom.
Products: Suites, Bathroom Accessories, Bathroom Fittings.

Burlington Bathrooms 1

Contact Information:
E Mail: info@bathroombrands.com
Phone: +44(0)1322 473222

Carron Bathrooms Ltd:
Carron Bathrooms Ltd.are associated with the Made in Great Britain marque. The Marque is accredited to businesses which sell goods that have been manufactured or undergone a final substantial change in Great Britain before sale.
Products: Bath Tubs with various models, size and with showers.

carron sanitaryware

Contact Information:
Address: North Carron Works, Stenhouse Rd, Falkirk FK2 8UW, Scotland, United Kingdom.
Phone: +44 (0)1324 638 407
Fax: +44 (0)1324 611 490
E Mail: info@carronbathrooms.com

Century Bathroom:
Century a flagship brand of Prabhat Sanitaryware Group has been creating a niche market for quality products at affordable prices. As pioneers in Flushing Cistern & Toilet Seat Cover, the brand extended its portfolio to present a mindboggling range of products for bathrooms and kitchens. With advance equipment, highly skilled workforce and quality parameters adhering to internationally acceptable norms has made century as one of the most desirable brands in the country.
Products: Art Basins, Bathroom Accessories, Cisterns, Seat cover, Wellness, Bathroom Furniture.

century bathrooms

Contact Information:
Address: D-2, S.M.A. Cooperative Ind. Estate, G.T. Karnal Road, Delhi -110033, India.
Phone: 011-27691716, 011-27691833
Fax: 011-27691716 Email: info@centurybath.in

Cera Sanitaryware Limited:
Cera Sanitaryware is one of the fastest growing sanitaryware brand in India.Cera sanitaryware company is started in the year of 1980. Cera sanitaryware company manufacturing unit is located at Kadi, Gujarat. Annual production capacity of Kadi plant is 24,000 MTs. Cera won power Brand award in 2012 , product of the year in 2012 and 2013 and also Trusted brand award in 2015.

cera sanitaryware india

Products: Wash basin , Urinals, Cisterns, Seat covers and Water closets.
Contact Information: Address: 9, GIDC Industrial Estate, Kadi-382715, Mehsana, Gujarat, India.
Phone: 02764- 242329, 262619, 262638, 263874, 321949
Fax: 02764-242465
Email: kadi@cera-india.com

Know about more details of Cera Sanitaryware Click here.

Betta Sanitaryware:
The Sanitaryware factory (Betta) manufactures a wide range of Vitreous China sanitaryware. Our bath factory, manufactures a comprehensive range of baths and shower trays, catering for all sectors of our local and European markets.It is the largest Southern African manufacturer and supplier of ceramic tiles and vitreous china sanitaryware manufacturing 50% of South African tile consumption and 40% of South African sanitaryware consumption.
Products: Water closets, Basins, Cisterns and Pedestals.

Ceramic Indudstries

Contact Information:
Address:
Farm 2, Old Potchefstroom Road, Vereeniging, South Africa.
Email: info@ceramic.co.za
Phone: 016 930 3600

ChaoAn MeiZi Ceramics:
ChaoAn MeiZi Ceramics is located in the famous city “ceramics capital of China,” .Producing Various types of sanitaryware product. Products: Toilet , Squatting Pan , Urinal Bowl ,Pedestal Basin , Mop Pool , Bathroom Furniture, Bathroom Vanity, Bathroom Faucet and Mixer , Kitchen Sink Basin.
Contact Information:
Address: Houlong Industrial, Fengtong town, Chaozhou, China.
Phone: +86-768-5332170
Fax: +86-768-6852559
Email: mz@meizhichina.com, mz01@meizhichina.com, mz02@meizhichina.com

Claytan:
CLAYTAN is the only surviving pioneer in the ceramic industry in Malaysia and the most diversified manufacturer of ceramic products consisting of sanitaryware in two types of body (vitreous china and fire clay), Pacific and ASEAN region. The world is our market … it is our “Long March” from the 20th to the 21st Century.tableware in four types of body (earthenware, vitreous china, stoneware and fine china) and two types of vitrified clay pipes (standard VCP’s, and jacking pipes). 70% of the Group’s products are being exported to Australia, Japan, Europe, the UK and USA. The Group is now turning its attention to the market in the Asia.
Products: Various models Suites, bathroom accessories.

claytan sanitaryware

Contact Information:
Address: 57th Mile, Jalan Johor, 86100 Ayer Hitam, Kluang, Johor, Malaysia.
Phone: (6) 07-758 1201, (6) 07-758 1202
Fax: (6) 07-758 1175
Email: info@claytangroup.com

COTTO:
COTTO, the leader of tiles, sanitary ware, sanitary fittings and services brand, to another step of becoming a global brand.COTTO has been devoting to create high-quality products and service and now we have become the leader of building surface covering material and residential sanitary wares. With our products of highest quality and service of world-class standard, COTTO brand is always recognized by consumers for all about tiles and sanitary wares.
Products: Toilet, Basin, Urinal and Bidet, Bathtub and Shower Tray, Shower Enclosure and Shower Room, Mirror, Decorative Furniture and Accessories, Faucet, Shower, Flush Valve, Fitting Accessories
Contact Information: Address: 1 Siam Cement Road, Bangsue, Bangkok 10800, Thailand.
Tel: 02-521-7777
Email: cottolib@scg.co.th

Cynosure Sanitaryware Co ltd.,
Being one of the top brands in the Southern China established in year 2000. It ever since insisted on providing the best quality & the widest range of trendy & stylish design sanitary ware & bathroom products with excellent prices
Products: Toilet, Basin, Bidet, Urinal, Bathroom Suites, Bathroom Cabinet, Fittings & Accessories, Tank & Cistern, Intelligent Toilet.

Cynosure Sanitaryware

Contact Information:
Address: No.8, Shuibai Industrial Zone, Gusi, Guxiang Town, Chaoan County, Chaozhou City, Guangdong Province, PC 515647, PR China.
Phone: (86) 0768 – 6964679
Fax: (86) 0768 – 6878421
E-mail: howard@cynosure-sanitary.com, sweety@cynosure-sanitary.com

Devdoot Sanitaryware:

Devdoot Sanitary Wares has emerged as one of the eminent manufacturers and exporters in the industry offering a wide and extensive range of durable sanitary wares in different series.
Products: Wash Basin, Closet Urinal and Pan, Table Top, Due Tone, Designer Sanitary Ware, Printed Sanitary Ware, Rainbow Sanitary Ware, Antique Collection Sanitary Ware etc.,

devdoot sanitarywares in morbi gujarat

Contact Information:
Address: 8-A, National Highway, P.B.NO.360 (P.P.W.), Lalpar, Morbi, Gujarat, India.
Phone: 02822-241918 Fax:02822-241918
Email:info@silkware.in

Devon &Devon:
Devon&Devon’s specialising in the distribution and marketing of flooring material, ceramic tiling and bathroom fixtures and fittings. Devon&Devon’s distribution policy features a selective approach both in Italy and abroad, implemented by heightening brand recognition in exclusive stores and in-shop corners with selected partners in prestigious locations in accordance with the brand guidelines for styling and image. Products: Sanitary ware product such as bath tub, Single piece toilet, Wash basin, Taps, Showers, etc.,
Contact Information:
Address: Via Arno, 26 – 50019 Sesto Fiorentino, Firenze, Italy.
Phone: +39 055 308350
Fax: +39 055 375549
E Mail: office@devon-devon.com, trade@devon-devon.com

Duravit:
Duravit have 9 manufacturing facilities around the world. Duravit India started commission in April,2010 at Gujarat state. In 2013 the manufacturing company launches a complete bathroom series of Dura Style.
Products: Sinks, Console basins, Toilets, Urinals, bidets, bath tubs and shower trays.

duravit sanitarywares

Contact Information:
Address: 61, Titanium, Near Prahladnagar Auda Garden, Prahladnagar, Ahmedabad 380 015, Gujarat, India.
Phone: 079-66112300,
Fax: 079-66112316
E mail: info@in.duravit.com

Eagle Ceramics:
Eagle Ceramics is a Sanitary ware manufacturing unit located at Morbi. it was established in the year 1999.
Products: Toilet , Squatting Pan , Urinal Bowl ,Pedestal Basin , Mop Pool , Bathroom Furniture ,Bathroom Vanity , Bathroom Faucet and Mixer , Kitchen Sink Basin.

eagle ceramics sanitaryware company in morbi

Contact Information:
Address: 8-A / National Highway, Nava Jambudia, Morbi- 363 642. Dt Rajkot, Gujarat, India.
Phone: 02822-283865 / 294233
Fax: 02822-283644
E-mail: info@eagleceramics.net

Elegant Casa Sanitaryware:
Elegant casa sanitaryware company is Located in India. Elegant casa has closely followed internationally cutting instead edge technologies and modern requirements on health and environment protection. Elegant Casa a premium name in Imported Sanitary Ware products which are water efficient and state-of-the-art products giving its esteemed customers true value for their money.
Products: Single Pcs Toilets in 4”/9”/ 12” Roughings, Wall Hung Toilets, Wash Basins with Pedastals, Counter Top Art Basins, Upper Counter and Under Counter Basins, Urinals, Basins used for Cabinets.

elegant casa sanitrayware

Contact Information:
Address: 250/4,60 Feet Road, Suraj Kund Road ,Pul Prahaladpur, New Delhi – 110044.
Phone: 09811027160
Fax: 011-26366484
Email: zenimpex2@gmail.com

Eros Sanitaryware:
Eros established in the Year 2008 in Gujarat,India. Eros has played a pioneering role in the manufacture of this huge range of One Piece Combined WC sanitary products. The product range that offers you plenty of choices is designed to perfection with the guarantee of grabbing your attention and leaving you with that feel of contentment.
Products: Suite, Basin with Pedestal, Wall hung Basins, Tabletop Basins, Platform Basins, Counter/Under Counter Basins, Closets, Pan, Urinals, Accessories.

eros for sanitarywares morbi sanitaryware manufactures

Contact Information:
Address: Shobeshwar road, Opp. Picnic Centre, P.O Box No 342, Morbi-363642, Gujarat, India.
Phone No: 02822-240440, 242106
Fax: 02822-241440
E-mail: info@eros.net.in, erossanitary@yahoo.co.in

European Standard sanitary ware:
“European Standard” sanitary ware company established in India in the year of 2004 with widest range of Bathing Products and sanitary ware like European Standard’s product reflect its heritage of excellence, exceptional quality, leading designs, advanced technologies, renowned craftsmanship characterize its innovative bathing and sanitary products.
Products: Steam Bath, Spa Bath, Jacuzzi Tubs, Bath Tubs, Shower Panels, Vanities, Water Closets, Basins, Urinals etc.

Contact Information:
Address: 87/5, Hiran Kudna More, Mundka, Delhi – 110041. Phone: 09560830088
Email: europeanstandardindia@yahoo.co.in, sales@europeanstandard.net,

Foshan GUESS Sanitaryware Co., Ltd:
Foshan GUESS Sanitaryware is a sanitaryware manufacturing company in China.
Products: Intelligent closet, Ceramic package, One-piece toilet, Two piece toilet, Wall-hung toilet, Piece toilet, Bidet,Wall-hung bidet, One-piece Basin with pedestal,Two-piece Basin with pedestal, Wall-hung basin.
Contact Information:
Address: Shiwan Town, Chancheng District, Foshan City, Guangdong Province, Qingke 100, Post Code:528000.
Phone: +86 757 82280555 ¡¡ 83981888 82787198
Fax: +86 757 82704069 82661699

Foshan Maiao Sanitary Ware Co., Ltd:
Foshan Maiao Sanitary Ware Co., Ltd located in Foshan city China , Which is the largest production base in Sanitary Ware , Ceramic , Furniture and appliances.
Products: Toilets, Tapwares , Washbasin , kitchen sinks , shower room , bath, laundary tub ,vanity , shower sets and other bathroom accessories.
Contact Information:
Address: Block B No.12, Hedang Ceramic Trading Center, Wugang RD, Foshan, China.
Phone: 0086- 757 82277720
Fax: 0086- 757 83330736
Email: maiao@fsmaiao.com

Foshan Royalking Sanitary Ware Co., Ltd.:

Foshan Royalking Sanitary Ware Co., Ltd. is one of manufacturers with most complete supporting products in China. SSWW”s products sell well around China and are exported to over seventy nations such as Germany, France, British, UK, Spain, Italy, Russia, USA, South Korea, Japan, Iran and Saudi Arabia.
Products: Hand rinse basin, bathroom cabinets, massage bathtubs, steam rooms, bathrooms, etc
Contact Information:
Address: Xintou Industrial Zone, Nanzhuang Town, Chancheng District, Foshan City, Guangdong Province, China.
Phone: 086-20-81354889, 8135
Fax: 086-20-81354967, 8135

Foshan Xinjian Sanitary Ware Co., Ltd.:
Foshan Xinjian is a professional enterprise in China with integrating design, production, sales of ceramic sanitary ware and other bathroom accessories. it is based on advanced management idea, excellent professionals, and international leading equipment. With the brand concept ” green your life” , our company use Italian high-end equipment, German crystal glaze and Chinese jade Soil, researching the modern lifestyle,energy saving “, keeping improving, and prusuing the perfect products and services.
Products: Toilet, Basin, Bathroom cabinet, faucet, bathroom accessories.
Contact Information:
Address: No. 05, Section B2, East District, Yingkeyijia Ceramic Sanitary Ware World, Jihua 4th Road, Chancheng District, Foshan, Guangdong, China.
Phone: 086-0757-85850661
E Mail: sales@xjamx.com

Glassia Spa:
Galassia Spa established in the year 1980 at Corchiano (VT) in the High Tuscia land (Etruria and Falisca zones) since VI century the birthplace of ceramic production. Galassia Spa has 2 production plants, both located in the Civita Castellana ceramic district. Galassia is one of the most important productive realities, it is well respected and appreciated both in Italy and abroad, and it uses latest generation technologies.
Products: Wash tubs, Wash Basins, Kitchen Sinks, Urinals.

glassia spa

Contact Information:
Address: Produzione Ceramiche Sanitarie, Zona Industriale loc. Pantalone 01030 Corchiano (VT), Italy.
Phone: +39 0761 573134 (r.a.)
Fax: +39 0761 573458
E Mail: info@ceramicagalassia.com

H&R Johnsons:
H & R Johnson was established in the year 1958. It is one of the India’s leading tiles, bathroom and kitchen company. And It is the world-class quality or modern contemporary finish, It always remain a step ahead with innovative products like water conserving flush tanks and germ-free toilet seats and covers.
Products: Wellness Products, Faucets and Sanitary Ware.
Contact Information:
Address: 7th Floor, Windsor, C.S.T. Road, Kalina, Santacruz (East), Mumbai – 400098, India.
Phone: 022-30647300/ 26547300

Henan Yourong Trading co ltd.,
Henan Yourong is the Sanitary Ware, Toilet, Squatting Pan manufacturers / suppliers in China, offering Quality Rubber Flange for Leakproof of Toilet. High Quality Ceramic Shower Base for Shower Enclosure, Classic Ceramic Shower Base for Shower Enclosure and so on.
Products: Toilets, Squatting Pan, Urinal Bowl, Pedestal Basin,Mop Pool, Bathroom Furniture, Bathroom Vanity, Bathroom Faucet and Mixer, Kitchen Sink Basins.
Contact Information:
Address: Wandeng Rd., Xincun Town, Xinzheng County, Zhengzhou City, Henan Province, P. R. China, Zhengzhou, Henan, China. Zip Code:451152.
Telephone: 86-371-62623668
Mobile: 86-18037339166
Fax: 86-371-62623668

Hindustan Sanitaryware & Industries Limited: HSIL Ltd is the largest sanitaryware manufacturer in India. They have two manufacturing units one in Bahadurgarh (Haryana) and another is in Bibi Nagar (Secunderabad).The manufacturing capacity of the two manufacturing units respectively 1400MT and 1800MT annually. HSIL started in 1960 with collaboration of Twyford UK Company by Somany Group. Hindware brand recognised as Super Brand. HSIL producing three brands they are Hindware, Hindware Art and Hindware Italian Collection.
Products: Intelligent Closets, Wash Basin, Water Closets,Cisterns,Urinals, Bidets and Kids Series.

Hindware Sanitaryware Manufacturer

Contact Information:
Address: 301-302, Park Centra Sector-30, National Highway-8, Gurgaon, Haryana, India.
Phone: 0124-4779200
Fax: 0124-4292898-99 Find more details about HSIL click here.

Home Décor Sanitary Complex Pvt Ltd:
Home Décor Sanitary Complex Pvt Ltd is manufacturers of sanitaryware products. It has ensured that 97% of our production is exposed to Middle East, African sub-continent, CIS and pan American countries.
Products: Couple Suit, Wash Basin with Pedestal, Printed Series, Dual Tone, Vitrossa Series, Rustic Series, Table Top Wash Basin, Wash Basin, Water Closet, Pan, Urinal and Accessories.

home decor sanitary complex sanitary ware industry

Contact Information:
Address: 8-A, National Highway, Shobheshwar Road, Opp. Picnic Centre, Morbi-363 642, Gujarat, India.
Mobile: 09825231614, 09825230614
Phone: 02822-240480
Fax: 02822-240481
E-mail: info@homedecorceramic.com

Imperial sanitaryware:
The Imperial Bathroom Company Limited is a sanitaryware manufacturing company located in England and Wales. It is Designed and hand-crafted in the heart of England. The kind of hand-crafted perfection that no mere machine alone can truly replicate.
Products: Wash basins, Bidets, Closets, Pans, Accessories, etc.

imperial sanitaryware

Contact Information:
Address: Units 1-7 Empire Industrial Estate, Brickyard Road, Aldridge, West Midlands, WS9 8UD.
Phone: +44 0 1922 743074
Fax: +44 0 1922 743180

Jaquar and company Pvt Ltd:

Jaquar sanitaryware provides with a wide range of designs and features to enhance your bathroom décor perfectly. Jaquar is one of the fastest growing bath brands in the world. Dealers in Presence across 30+ countries in Europe, Middle East, Asia- Pacific and Africa. Producing over 22 million bath fittings annually.
Products: Wash basins, Wall Hung, Over Counter, Under Counter and Counter top Basins.

jaquar sanitaryware company

Contact Information:
Address: Jaquar Group, International Head Quarters, Plot No.3, Sector – 11, IMT Manesar, Gurgaon-122050, India.
Phone: 0124-4746800
Fax: 0124-2346531 / 2346532
Email: Support@Jaquar.Com

Jay Refractories:
Jay Refractories presents an exclusive selection of Sanitary Ware, which is acclaimed for its innovative designs and excellent finish in the international market.
Products: Wash Basins, Water Closets, Wall Mounted Urinal, Squatting Urinal, Squat Pans, Water Closet Fittings, Water Closet Seat Covers, PVC Cistern and Wall Tiles.

jay refractories gujarat

Contact Information:
Address: Reliance Sanitaryware, Vasuki Plot, Chotila Road, Thangadh 363530, Rajkot, Gujarat – 363530, India.
Phone: 02751-220271
Fax: 02751-220171
Mobile: 09824219371

Johnson Suisse Sdn Bhd :
Johnson Suisse Sdn Bhd started operations in Malaysia, in 1964. Today, Johnson Suisse has one of the most modern ceramic sanitary ware factories in the region, and is recognized as the largest sanitary ware manufacturer in Malaysia, with both the leading brand name and market position.
Products: Water Closets, Basins, Bidets, Bidet Seats, Urinals, Flush Valves, Bath Tubs, Faucets, Showers, Complementary Products,Bathroom Accessories.
Contact Information:
Address: Roca Malaysia Sdn Bhd (5554-M) Level 3A, West Wing, Quattro West, No.4, Lorong Persiaran Barat, 46200 Petaling Jaya, Selangor Darul Ehsan, Malaysia.
Phone: +603-7952 2522
Fax: +603-7952 2696
Email: sales@johnsonsuisse.com.my

Kaiping vigor sanitarywares co., ltd:
Kaiping vigor sanitarywares co., ltd is Located in China.
Products: Faucets and sanitary fittings for basins,bathtubs,shower rooms,sink,bidets ect,including:thermostat mixer,aotomatic mixer,delay tap,drink water tap,LED mixer.
Contact Information:
Address: No.8 Xijiu Road, Shuikou Sanitary Indu’l Town, Kaiping City, Guangdong, China.

KERASAN:
KERASAN is one of the leading companies in the ceramics centre of Civita Castellana (VT). The company established in 1960, the company specialises in the production of fine ceramic bathroom fixtures. Kerasan has embarked on a path where quality is presented together with excellent craftsmanship, new technology and careful design research.
Products: Bidets, Wash Basins, Single piece toilet.

kerasan

Contact Information:
Address: Kerasan Srl, Via Albert Einstein, 3, 01033 Civita Castellana (Viterbo), Italy.
Phone: +39 0761 542018
Fax: +39 0761 540627
E Mail: kerasan@kerasan.it, kerasan@pec.kerasan.it

Kohler Co:
Kohler Co associates are able to present the concept of gracious living in every corner of the world. Kohler Co associates are able to present the concept of gracious living in every corner of the world. Products: Bidets, Bath Tubs, Shower enclosures, Lavatories, Suites, Toilets, Fittings, Faucets.

kohler

Contact Information:
Address: 138/6, 6th ‘A’ Cross,10th Main, Raj Mahal Vilas Extension, Sadashivanagar, Bengaluru – 560080, Karnataka, India.
Phone: 080-42867000
Fax: 080-23615972

LAUFEN:
LAUFEN enters the sanitary ware business and become the first and sole producer of bathroom ceramics in Switzerland. Faucets have been manufactured at the Laufen site since 2009.The Production plants are located in LAUFEN (CH) ,WILHELMSBURG (AT),GMUNDEN (AT),ZNOJMO (CZ),BECHYNE (CZ). Products: Bidets, Intelligent Toilet, Wash Basins, Faucets.

laufen

Contact Information:
Address: Wahlenstrasse 46, CH-4242 Laufen.
Phone: +41 (0) 61 765 71 11
Fax: +41 (0) 61 761 36 60
E-mail: feedback@laufen.ch

Lecico Bathrooms:
The Lecico Group (Lecico or the Group), a leading manufacturer of sanitary ware and ceramic tiles in the Middle East, headquartered in Alexandria, Egypt, has requested IFC to provide a corporate loan of up to $20 million. The Group’s holding and main operating company Lecico Egypt S.A.E (Lecico Egypt or the company) is planning to make various investments to expand the Group’s production capacity in Egypt.
Products: Close-Coupled Wc, Back-To-Wall Wc, Wall-Hung Wc, Basins, Commercial Sinks, Baths, Bathroom Furniture, Free-Standing Bowls, Bidets, Urinals.

lecico sanitaryware

Contact Information:
Address: Lecico PLC, Unit 2E Viking Industrial Estate, Hudson Road, Bedford.
Phone: +44 (0) 1234 244030
Fax: +44 (0) 872 111 55 81
E Mail: ukinfo@lecico.co.uk

LIXIL:
LIXIL Corporation was formed through the merger of the LIXIL Group Corporation’s five operating companies−Tostem Corporation, Inax Corporation, Shin Nikkei Company, Ltd., Toyo Exterior Co., Ltd. and Sun Wave Corporation−on April 1, 2011. It is now the largest operating company in the LIXIL Group and is affiliated with a multitude of subsidiaries in charge of sales, manufacturing, maintenance and other services including over 150 businesses overseas.

lixil

MacNeil (pty) ltd:
MacNeil (Pty) Ltd. engages in the manufacture, wholesale, and distribution of building and plumbing materials.
Products: bathroom fittings, brassware and plumbing fixtures, sanitary ware, frameless shower doors, wooden and timber doors, bathroom accessories, brass taps, taps and mixers, kitchen and bath room taps, showers, water saving equipment, sinks, geysers, galvanized fittings, glass bricks, and flooring products.

macneil pvt ltd

Contact Information:
Address: 26, Jawaharlal Nehru Road, Kolkata-700013, West Bengal, India.

Milano Bathrooms:
Milano bathrooms situated in UK. Milano Bathrooms are committed to providing value for money, quality products.
Products:
Bathroom pottery,Acrylic and steel baths,Shower enclosures and trays,Brassware and showers ,Pioneer showers,Accessories, fittings, wooden products, bath panels, shower tray panels, plastic and metal fittings including seats and cistern fittings.

milano bathrooms

Neycer India Ltd.,:

Neycer is one of the first manufactures of sanitaryware in India. Manufacturing plant Located at Vadalure , Manufacturing plant having capacity of 3 millions pieces per annum. Producing ISI marked products and mid-range products in Sanitaryware.
Products: Suite Collection, EWC, Coupled, Single Piece, Uncoupled, Pearl Intelligent Toilet, Wall Hung, Wash Basins, Indian Water Closet, Urinals, Traps & Foot Rests, Accessories, Bidets.

neycer sanitaryware

Contact Information:
Address: Kotturupuram, Chennai-600084, Tamil Nadu, India. Phone: +91 (44) 24471642 E Mail: info@neycer.in

Nobel Industries:
Nobel Industries established in the year 1991. We are the Products Exporter, Supplier and Manufacturer sanitaryware.
Products: Wash basins, pedestal wash basins, commodes, pans, urinals, sanitaryware accessories, shelf, cistern, foot rest, ceramic sanitary ware.

nobel industriescompany in morbi

Contact Information:
Address: Old Ghuntu Road, Post Box No-66, Near Mega Victrified, Morbi – 363641, Gujarat, India.
Mobile: 09825394246
Phone: 02822-240746/242456
Fax: 02822-242456

Orient ceramic:
Orient ceramics is one of the India’s leading manufacturer and exporter of Ceramic Sanitaryware, Shower Trays and Ceramic Sink.It is expertly combine advanced technology and adroit human resources to produce market-leading products that are nominally priced and showcase luxury, style and elegance.
Products: Sanitary Ware Suites, Water Closet with Cistern, Wash Basins,Wash Basin with Pedestal,Rustic Wash Basins,Vitrossa Wash Basins,Ceramic Wash Basins,Squatting Pan,Urinals,Lab & Kitchen Sinks,Shower Tray,Bathroom Accessories, Flush Tank,Toilet Fitting and Seat Covers, Toilet Seats, Water Closets, Floor Tiles, Wall Tiles, Orissa Pan,Half Pedestal Wash Basin.

orient ceramics sanitary ware factory in thangadh

Contact Information:
Address: Vagadia Road, Thangadh-363530, Gujarat, India.

Osaka:
OSAKA is one of the Best-Known & Reputed Sanitary ware Manufacturing industries in the field of Ceramics in India.Because as it has a massive experience of cover a decade in producing ceramic products. Sanitary wares will always strive for excellence in quality in each and every product.
Products: One piece toilet, Wall Hung toilet, Art table top Basin, Art basin , various models of wash basins, urinals, traps, Anglo Indian Closets. Contact Information: Address: At.Lakhddhar, Matel Road, Near Vardhman Vitrified, Dhuva, Gujarat, India.
Phone: 02828-287545
Fax: 02828-287546
E-mail: kaushiksanandiya@gmail.com, osakasanitary2012@gmail.com

Parryware:
Parryware is one of the oldest sanitaryware manufacturing industry in India. In 1981 it was taken over by Murugappa Group Of Company. In 2007 Parryware entered collaboration with Roca of spain and later in 2010 it was named as Roca Bathroom Products Private Limited. Parryware Roca has three Manufacturing Units in Dewas, Ranipet and Alwar across in India and these units having capacity to produce around 3.5 Million pieces a Year. Parryware Roca is the first sanitaryware manufacturing in India to be award as a Superbrand of India.
Products: Seat covers, Bath Tubs, Closets, Basin, Coventina, Urinals, Partition, Traps, Lab Sink, Seat Covers and Electronic Flushing System.

parryware roca

Contact Information:
Address: No. 62, K G N Towers, 4th Floor, A-Wing, Ethiraj Salai, Egmore, Chennai – 600 105, Tamil Nadu, India.

Porcelanosa Group:
Porcelanosa Group is a Spanish manufacturer, distributor and retailer of ceramic tiles. Porcelanosa has operations in 143 countries. The company has more than 120 showrooms worldwide and 885 points-of-sale.
Products: Ceramic, porcelain fittings, wall tiles, floor tiles, wood parquet, hardwood, natural stone, mosaics, kitchens, sanitary ware, brassware, bathtubs, shower trays,hydromassage cabins and columns, bathrooms, accessories, and bedroom furniture.

noken group

Contact Information:
Address: 131, 12540 Villarreal, Castellón, Spain.
Phone: (+34) 964 507 140
E mail: grupo@porcelanosa.com

Potex Industries Sdn Bhd:
Potex Sdn Bhd the sole agent for Potex sanitary ware established in the year 1995 in Malaysia, came about when Potex Industries Sdn Bhd formerly known as Suhuwang Sdn Bhd, With over 30 years manufacturing fitting, DOE is the leading local brass manufacturer of chrome-plated brass fittings in Malaysia and exports to numerous countries. The factory is located in Senawang, Negeri Sembilan.The production plant for sanitary ware is located at Masjid Tanah, Malacca.
Products: WC Suite, Squatting Pan, Urinal, Counter Top Basin, Wall Hung Basin, Special Applications Basin, Bidet, Accessories, Wall Hung WC, Semi-Recessed Basin, Under Counter Basin. Potex
Contact Information:
Address: No 8B, Jalan SS21/39, Damansara Utama, 47400 – Petaling Jaya, Selangor Darul Ehsan, Malaysia.
Phone: +603 7725 1006
Fax: +603 7725 4001
Email: sales@potex.com.my

Pozzi-Ginori:
Pozzi Ginori bathrooms is a Inspiration, innovation, style and quality from leading sanitary ware manufacturer in Italy.
Products: Wash basins, Pedestal wash basins, Pans, Urinals, Sanitary ware accessories.

pozzi ginori

Contact Information:
Address: Via Gerre, 4 – 6928 Manno Svizzera. Phone: +41 91 611 92 92 Fax: +41 91 611 93 93

CERA Sanitaryware -Know about CERA sanitary ware Company Profile, Manufacturing Plant, Product, Market share, Address, Contact details & Jobs in Cera Sanitaryware. CERA sanitaryware is an Indian sanitaryware manufacturing company . Cera sanitaryware plant erection started in 1980 at Gujarat. Cera sanitaryware company is one of the  Top sanitaryware brand in India.

Overview:

Cera-Style, Innovation ,Leadership .It is an essence for the Company

The firm has launched an extensive range of bath suite idea. Cera Sanitaryware sells its merchandise through Cera tub Studios, that provides shoppers, architects, and interior designers. Cera Sanitaryware has a sales network of 400 distributors and 4000 retailers. The company started with the production capacity of 3,600 MTPA which has increased to 24,000 MTPA.The company also has the captive power plant with a capacity of 4.975 M.W.Cera sanitary ware has a bond with Italy based Tile – Rondine group. Cera Mission is to Total bathroom solutions to all. The Innovation is to save water according to that 4 Liter for flush water closet is introduced. The extensive variety of Water efficient toilets,wash basins, shower panels, shower partitions, bathtubs, shower temples, whirlpools, cp accessories etc. are designed, architects by Cera Bath Studios and retail it to the buyers. And it is currently functioning in 39 countries and based upon France it is globally systematized upto 27 years of the product.

CERA History:

In the Year of

2002

i) The company has been started as Madhusudan Oils & Fats Ltd and the Board appointed Shri Vikram somany as the Chairman and MD.

ii) The Board also appointed Shri S C Kothari as Whole Time Director and Shri N K Maheshwari and Shri O P Bhandari have been appointed as Additional Directors of the Company.

2009

i) INR two shares have been suggested for INR five by the company Board of the director.

2010

i) Cera sanitaryware started faucetsware production in 2010 at Kadi , Gujarat – India.

2011

i) INR 2.50 shares have been suggested for 5 by the cera company Board of the director.

2012

i) 3.00 shares have been suggested for INR.5 by the cera company Board of the director.

ii) Shri S.C. Kothari, has selected as C.E.O. of the corporate.

iii) The Cera Sanitaryware Company Has Been selected for Product of the Year in the Sanitaryware & Fittings assembly and also selected the winner for 2012 as well as the Class Of India’s fastest growing sanitaryware company.

2013

i) 4.00 shares have been suggested for INR.5 by the cera company Board of director

ii) Shri Lalit Kumar Bohania has been chosen as an additional director during the year.

iii) Indian Power Brand’ award has caught for The Cera Sanitaryware Company.

iv) The Product of the Year Award is given to CERA’ companies single lever faucet. v) The first toilet sanitizer is designed by the Cera sanitaryware firm.

2014

i) The Cera Sanitaryware Company creators have the new Ideas in the Bathroom solutions hurled

ii) A new one-piece EWC with twin innovation –> It is rimless and it is with nano glaze. –> Water-saving twin-flush in India more than fifteen years back, has been on the forefront of initiative path-breaking products since its commencement.

iii) Deepshikha Khaitan and Shri Atul Sanghvi as Executive Officer of The Firm on April 1st,

2014.

iv) 5.00 shares have been suggested for INR.5 by the cera company Board of director

CERA Bath Studios :

Cera Bath Studios are located at Ahmedabad, Bangalore, Chandigarh, Kolkata, Cochin and Hyderabad, Mumbai.

Cera Products :

Sanitaryware Products

The Cera sanitaryware company products are

1. Showers
2. Kitchen sink
3. Seat covers
4. Urinal
5. Wash basin
6. Plastic cisterns
7. EWC

Taps

The Company is involved in trade of full range of taps such as singer lever fitting, quarter turn fittings, half turn fittings, showers and other accessories.

Tiles

And also involved in the manufacturing of tiles ranges are Romanza, Columbia, Cheviot, Camelia, Sarga, Dolce, Urbana, Taos.

Cera Equipments:

A modern facility with latest machinery like automatic CNC Machines & automatic polishing, the plant is equipped with superior technology manufactures the avant-garde collection of eco-friendly single lever faucets apart from the normal Half Turn & Quarter Turn faucets.

CERA Membership:

1. CERA has been anointed as Preferred Sanitaryware Partner 2014-15 by Confederation of Real Estate Developers’ Associations of India.
2. CERA is member of Indian Interior designers from plenty of designs and technology .
3. CERA Sanitaryware is a member of the Indian Green Building Council, Because CERA has adopted zero pollution production processes and raw materials
4. CERA Sanitaryware is bond with IPA the assurance to manufacture standardized value products.And it is also a long time Member.

CERA Awards:

CERA’s Cerenity voted Product of the Year in personal hygiene category.

CERA has bagged the Product of the Year award for four years in a row, for its Sanitaryware & Bathroom Fittings in 2013.

CERA has bagged the Product of the Year award Nano Technology in 2012.

CERA has bagged the Product of the Year award for the Snow White Range in 2011.

CERA has bagged the Product of the Year is a 27-year-old international organization based out of France, currently operating in 39 countries.

The Power Brand award is instituted by IIPM Think Tank and Planman Media in association with the Indian Council for Market Research. CERA, India’s fastest growing bathroom solutions provider, selected as a Power Brand for the past two years. CERA bags Asia’s Most Promising Brand award for the year 2012-13 for the Steady Growth in Asia. Find Top 10 sanitary ware brands here.

Address

Regd Office&Works.

CERA Sanitaryware Ltd.
9, GIDC Industrial Estate, Kadi 382715, Dist. Mehsana, North Gujarat
Tel :+91 2764 242329, 262619, 262638, 263874, 321949
Telfax :+91 2764 242465
Email : kadi@cera-india.com

Corporate Office

CERA Sanitaryware Ltd.
Mudgal Lounge, 2nd Floor, 23, Chetla Central Road, Opp.
Chetla Central Park, Kolkata 700027
Tel +91 33 234484222, 24484223, 24484224
Email : corporateoffice@cera-india.com Web : www.cera-india.com

Sales &Marketing office

CERA Sanitaryware Ltd.
Madhusudan House, Opp. Navrangpura Telephone Exchange, Ahmedabad 380006
Tel :+91 79 26449781, 26449789
Fax :+91 79 26569259
Email : marketing@cera-india.com
Web :www.cera-india.com

Latest Cera TV Advertisement:
CERA which embodies Style and Innovation, signed Bollywood style icon Ms. Sonam Kapoor as its brand ambassador.
Find more details about Hindware sanitaryware also.