Sanitaryware Technical

Introduction

Sanitary ware is a division of ceramic wares. It is proven that ceramic sanitary wares are cost-effective and useful for the long run. Sanitary wares can withstand more than 400 kg load and excellent resistance to chemical attacks. Sanitary ware items can be easily cleaned because of its glossy surface properties.

What are sanitary ware products?

Sanitary ware items are made up of ceramic ware used in bathrooms. Some of the sanitary ware products are

• Toilets
• Wash basins
• Pedestals
• Bidet
• Urinals
• Sinks
• Bathtubs

Accessories like:

• Soap holder/trays
• Ash trays
• Towel Rod
• Toilet paper holder

And some other products are made by ceramics.

what is sanitary ware

sanitary ware Meaning

Sanitary – Hygienic and Clean. Ware – Product / article

Sanitary ware Definition

Sanitary ware is a vitreous china body fired above 1200°C to get the required sanitary model to use for domestic and industrial purpose.

Properties

Some of the essential properties that are required for sanitary ware body.

• Water absorption should be below 0.5%.
• Can withstand a minimum of 400 Kg load.
• Good glossy surface for easy cleaning.

Sanitary Ware is made using three main components.

1) Clay

• Ball cla
• China clay

2) Quartz

3) Feldspar

All these raw materials are mixed in a proper position, cast and fired to get the final sanitary ware product. Some of the Sanitary ware products are Washbasins, pedestals, Urinals,Wall hung, one-piece toilet, bathtubs and toilet tanks.

Sanitary ware is made in different colours as per the requirement. It can bear the heavy load and has good scratch resistance property.

Sanitary ware comes in a variety of designs and variety of shape and sizes.

To know more about sanitary ware production look at Sanitary ware manufacturing/production process. And also find the top sanitaryware brands in India.

Here is the list of Top sanitaryware companies in Thangadh, Gujarat, India.We have listed out more than 80 sanitary ware manufacturing Industry Address, Contact Information, etc.,

sanitaryware manufacturer in thangadh india

Sanitaryware Companies in Thangadh You can find out the sanitary ware companies in Alphabetical wise here

A Series

(i) AARTI CERAMIC INDUSTRIES

Aarti Ceramic Industries is the manufacturers of sanitary ware products such as Boston wash basin with pedestal, Mibli wash basin, Venezia water closet, Astoria wash basin with pedestal. Address: Jamwadi, Chotila Road, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Akhil Shah
Contact No: 098252176399, 02751-220639
Fax: 02751-220939

(ii) ALLWYN CERAMICS

Allwyn Ceramics is the manufacturers of sanitary ware products such as washbasin, European western closet, ceramic bidet, urinals, tiles, ceramic bath tub. It was established in the year of 1992.
Address: Near Ansoya Weigh Bridge, Amrapar, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Vimal Shah
Contact No: 09825828844, 02751-220940
Fax: 02751-220940

(iii) ALPINE CERAMICS

Alpine ceramics is the sanitaryware Products Manufacturer and Suppliers of various types of toilets Bath tap, bath tub, wash basin, water closets, bidets, wash basins, faucets, wellness, over counter.

alpine manufacturers in thangadh

Address: Surendra Nagar, Navagam Road, Navagam Village, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Vishal Patel
Contact No: 02751-222716, 222816, 08980000242

(iv) ANCHOR SANITARYWARE

Anchor Sanitary ware is the manufacturer of Sanitaryware products such as Suits, Wash Basin Pedestal, Wash Basin, Water closet, Pans, Urinals, Accessories, Fittings, Sink &Trays. It was established in the year of 1970.

anchor sanitaryware gujarat sanitaryware company

Address: P. O. BOX No. 44, OPP. Dholeshwar Plot, R. P. Sompura Road, Thangadh-363530, Gujarat, India.
Contact No: 02751-220592
Fax: 02751-220391
Email: choice_international@yahoo.com, choice_traders@yahoo.com

(v) ANCHOR SINKS PVT. LTD.

Anchor Sinks Pvt Ltd. is the manufacturers of sanitary ware products such as Boston wash basin with pedestal, mibli wash basin, venezia water closet, astoria wash basin with pedestal.
Address: Opp to Gujarat Electricity Board, Buildingnear Police, Thangadh-363530, Gujarat, India.
Contact No: 02751-220146, 220348, 221026

(vi) ANNEXY INTERNATIONAL

Annexy international is the sanitary ware products manufacturer of following products such as Wash Basin with and without Pedestal,Table Top Wash Basin, Wash Basin With Stand, Counter Wash Basin, Wall Mounted Wash Basin, One Piece Toilet, Wall Hung Water Closet, Water Closet, Urinal, Sink, Seat Cover, Accessories.

Annexy International Sanitaryware company in Thangadh.

Address: Navagam Road, Navagam, Thangadh-363530, Gujarat, India.
Contact No: 02822- 2224773, 09825224773
Email: info@annexy.in

(vii) ARIHANT CERAMIC INDUSTRIES

Arihant Ceramic Industry is the Sanitary ware manufacturer and Exporter of Pedestal Wash Basin, Suites, Wash Basin, Commode, Water Closet, Urinals, Sinks, Accessories.

arihant sanitaryware ndustries thangadh.

Address: Chotila Road, Jamvadi, Surendranagar Dt, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Vinod Gandhi
Contact No: 02751-220895,098252 17895,099988 89888
Fax: 02751-220795
Email: arihantceramic@Yahoo.co.in, arihantceramic@gmail.com

(viii) ARISTON CERAMIC

Ariston Ceramic is the manufacturers of sanitary ware products such as Suites, Wash Basins – Pedestal wash Basins, Water Closet Pans, Urinals, Sink & Tray, Accessories, Fittings.

ariston thangadh sannitaryware company

Address: P. O. Box No. 44, Opp. Dholeshwar Plot, R. P. Sompura Road, Thangadh-363530, Gujarat, India.
Contact No: 02751-220592
Fax: 02751- 220391

(ix) ASHIRWAD CERAMICS PVT. LTD.

Ashirwad Ceramics Pvt. Ltd. is the sanitary ware manufacturer in the year of 2009 and the Products Ranges are Water Closet, Squatting Pan, Wash Basin With Pedestal, Small Wash Basins, Urinals, Rustic Sanitary Ware, Printed Wash Basins with Stickers, Vitrosa Wash Basins, Ceramic Accessories. It is in the brand name of SANSO sanitary

ashirwad ceramics thangadh sanitaryware manufacturers

Address: Navagam Road, Thangadh-363530, Gujarat, India.
Contact No: 02751- 220123, 099798 52100
Fax: 02751- 222123
Email: ashirwadceramics@hotmail.com

(x) ASHOK POTTERY WORKS

Ashok pottery Works is the manufacturers of sanitary ware products such as Wash Basin, Pedestal Wash Basin, Anglo, Squatting Pan, Urinals, Water Closet, etc.
Address: Tarnetar Road, Thangadh-363530, Gujarat, India.
Contact No: 02751-220687, 222987, 09824453887, 09825387802

(xi) AMAR CERAMIC WORKS

Amar Ceramic Works is the manufacturers of sanitary ware products such as washbasin, toilet seat, European Water Closet.
Address: “Bhagat Niwas”, Sarvoday Society, Tarnetar Road, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Mahendra S. Prajapati
Contact No: 09825216333, 02751-220155
Fax: 02751-221733

(xii) AMBUJA CERAMIC

Ambuja ceramic is the manufacturers of sanitary ware products.
Address: Thangadh, Gujarat, India.
Contact Person: Mr. Ankit Doshi
Contact No: 09099951322, 02751-296396

(xiii) AMIC CERAMICS

Amic Ceramics is the manufacturers of sanitary ware products such as Wash Basin, Pedestal Wash Basin, Couple Suites Water Closets, Indian Water Closets, Urinals.

amic sanitary ware thangadh

Address: Vagadia Road, Thangadh -363530, Gujarat, India.
Contact No: 02751-220360, 09426688891, 08042783181

(xiv) ANTIQUE CERAMIC

Antique ceramics is the manufacturers of sanitary ware products such as Pedestal Wash Basin, Wash Basin, Commode, Urinal, Accessories, Indian Pans. it is one of the Top 100 sanitaryawre manufacturers around the world.

antique ceramics sanitary ware manufacturers

Address: Vagadia Road, Thangadh-363530, Gujarat, India.
Contact No: 098257 76473, 098252 21405, 02751-220097, 221797 Fax: 02751-220405
Email: info@antiqueceramic.in, antique.ceramic2009@gmail.com Find more details about 100 sanitaryware manufacturers in world.

(xv) AQUATECH CERAMICS

Aquatech Ceramics is the manufacturers of sanitary ware products such as Crowny wash basin, wall hung closets, water closet, wall hanging urinals.
Address: Thangadh, Gujarat, India.
Contact Person: Maulik Patel
Contact No: 09408388018

(xvi) AVANI CERAMICS

Avani Ceramics is the manufacturers of sanitaryware products such as European Water Closet without and with cistern.
Address: G. I. D. C., Estate, Thangadh-363530, Gujarat, India.
Contact No: 097255 02991

C Series

(i) CHOICE SANITARYWARE INDUSTRIES

Choice Sanitary ware Industries is the Manufacturer & Exporter of sanitarywar products such as Wash basin,Squatting Pans, Water Closets and Accessories. And it is named in the brand of Anchor Vitreous Brand Sanitary ware.

choice sanitaryware in thangadh

Address: Chotila Road, Opp. Jamwadi Bus Stop, Thangadh, Gujarat-363530, India.
Contact Person: Mr. Jay A. Trived i
Contact No: 02751- 220146, 220348, 220727, 09909082810
Email: export@choicesanitaryware.com

(ii) CHAMPION CERAMIC

Champion Ceramics is the manufacturers of sanitary ware products such as Wash Basins, Pedestal, European Water Closets, Anglo India Water Closets, Indian Pans, Rural Pans, Railway Pans, Soap Dish, Cistern, Lab Sinks.

champion gujarat sanitaryware factory

Address: Navagam Road, Thangadh-363 530, Gujarat, India.
Contact No: 02751 – 222001.
Email: championcera@gmail.com, championceramic@yahoo.com

D Series

(i) DALWADI CERAMIC WORKS

Dalwadi Ceramic works started in the year of 2010, It is the Manufacturers, Exporters and Suppliers of Sanitary Ceramic Products such as Squatting Pan, Urinals, Wash Basin With Pedestal, Urinals, Water Closet, Anglo, Accessories, products with Rustic and Double Color Series, MD Pan, etc.,

dalwadi ceramics sanitaryware companies

Address: Vagadiya road, Thangadh-363530, Gujarat, India.
Contact No: 09099937722,09099937723

(ii) DURGA CERAMIC INDUSTRIES

Durga Ceramic Industries is the manufacturers of sanitary ware products such as bath tap, bath tub, wash basin, water closets, bidets, urinals.
Address: Chotila Roda, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Hardik Kanjariya
Contact No: 07383995568

G Series

(i) SHRI GAYATRI CERAMICS

Shri Gayatri is the Manufacturer and supplier of sanitary wares, refractories, toys.
Address: Vagudiya Road, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Haresh Bhai

Contact No: 09825437092

(ii) GOKUL CERAMIC INDUSTRIES

Gokul ceramic Industries is the Sanitary ware Products Supplier and Manufacturers of Ceramic pan, ceramic wash basin, ceramic soap dish, ceramic standing urinals. It was Year Established in the year of 1995.

gokul sanitary ware industries thangadh

Address: Amarapar, Navagam Road, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Brijesh Patel
Contact No: 09426490031

(iii) GURUKRUPA CERAMIC

Gurukrupa ceramic is the manufacturers of sanitary ware products such as Pedestal Wash Basin, Wash Basin, Water Closets, Indian Pans, Urinal, Accessories, Footrest, P Trap, P Trap Big, S Trap Big.

Address: Navagam Road, Navagam, Thangadh-363 530, Gujarat, India.
Contact No: 02751- 220066, 098252 17718
Email: gurukrupaceramic1@gmail.com

H Series

(i) HARDIK CERAMIC

Hardik Ceramic is the manufacturers of Sanitary ware products such as Wash basins, faucets, kitchen sinks, mirrors.
Address: Rasta-4, Vagadiya road, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Jayesh Kanzariya
Contact No: 09722880012, 02751-220868

(ii) HARESH REFRACTORIES

Haresh refractories is the manufacturers of sanitary ware products such as refractories and wash basin. Address: Navagam Road, Amrapar, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Haresh S. Prajapati
Contact No: 09638227855, 02751-220855
Fax: 02751-221855

(iii) HINDUSTAN CERAMICS

Hindustan ceramics is the manufacturers of sanitary ware products such as wash basin in the Vitrosa Series, Rustic Series, Sticker Series, Platinum Series, Plain Series, White Series and Table Top, Pans, Orissa Pan, Commode, Urinals, Accessories.

hindustan sanitaryware factories in thangadh

Address: Navagam Road, Amarapar, Behind Ansoya Way Brij, Thangadh-363530, Gujarat, India.
Contact No: 02751- 222833, 098252 16333
Email: info@hindustanceramic.com

J Series

(i) JEEVANDEEP CERAMIC

Jeevandeep Ceramic is the manufacturers of sanitary ware products such as Wash basin, pan, Urinal, Closet, Table top basin, European water closet.

jeevandeep sanitaryware company

Address: Post Box. 56, Tarnetar Road, Tarnetar, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Dayal Prajapati
Contact No: 09825217645,02751-220543/222755
Fax: 02751-220055

(ii) SHREE JAGDAMBA VIJAY CERAMIC WORKS

Shree Jagdamba Vijay Ceramic Works is the manufacturers of sanitary ware products.
Address: P.B.NO.27, Opp. Railway Station, Dist Thangadh, Surjnagar, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Anand G. Narania
Contact No: 09825193106, 02751-220275
Fax: 02751-220275

K Series

(i) KETAN POTTERY WORK

Ketan pottery works is the manufacturers of sanitary ware products such as Washbasin, pedestal wash basin, designers washbasin, soap dish, wash hand basin, bathroom wash basin, wash basin, color wash basin, modular wash basin.
Address: Tarnetar Road, Amarpur, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Pradeepbhai S Dhadhal
Contact No: 09925925000, 02751-220837/222637
Fax: : 02751-222637

(ii) KOKIL CERAMICS

Kokil ceramics is is the manufacturers of sanitary ware products such as orissa pan.
Address: Thangadh, Gujarat, India.
Contact No: 02751- 220681, 222768, 098253 31268

(iii) KARTIK CERAMIC INDUSTRIES

Kartik Ceramic Industries is the manufacturers of sanitary ware products such as Pedestal Wash Basin, Vitrosa Sets, Printed Sets, Rustic Sets, Indian Pans, Wash Basin, Urinal, Water Closets, Accessories.

kartik ceramic sanitary ware company in thangadh

Address: Amarapar, Tarnetar Road, Thangadh-363530, Gujarat, India.
Contact No: 02751-221678,230892, 098254 45653, 094266 45653
Fax: 02751- 220478
Email: kartik.ceramic.industries@gmail.com

M Series

(i) MANGALDEEP CERAMICS

Mangaldeep Ceramics is the manufacturers of sanitary ware products such as Orissa pan, Pedestal Wash basin,urinals, Wash basin, Water closet Anglo Indian.
Address: Tarnetar Road, Surendranagar Dt, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Nitin Shah
Contact No: 09825222883, 02751-220883/220483
Fax: 02751-222883

(ii) MAX CERAMIC INDUSTRIES

Max ceramic Industries is the manufacturers of sanitary ware products such as wash basin, bath tub. Address: Navagam Road, Amrapar, Dist-Surender Nagar, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Mayur Shah
Contact No: 09825217678, 02751-222335

(iii) MULIYA BROTHERS

Muliya brothers is the manufacturers of sanitary ware products such as Wash Basin, Kitchen Sink, Ceramic Pillars, Steel Soap Dish, Bathroom Soap Dish.
Address: Tarnetar Road, Surya Chowk, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Kishan A. Muliya
Contact No: 09998996896, 02751-220218
Fax: 02751-220218

N Series

(i) NAILESH WORKS

Nailesh works is the manufacturers of sanitary ware products such as Pedestal Wash Basin, Wash Basin, Water Closets, Indian Pans, Urinal, Sinks, Accessories.
Address: Tarnetar Road, Amarapar, Thangadh-363 530, Gujarat , India.
Contact No: 02751- 220660, 094266-20560,098795-20560
Fax: 02751-222160

(ii) NEW LIGHT CERAMICS

New light Ceramics is the manufacturers of sanitary ware products such as Suites, Pedestal Wash Basin, Wash Basin, Water Closets, Indian Pans, Urinal, Sinks, Accessories.

Address: Amrapar, Surendranagar Dt, Thangadh-363530, Gujarat, India.
Contact Person: Jayendrabhai, Urmilbhai
Contact No: 02751- 220748
Fax: 02751- 222748

(iii) NAVRANG CERAMIC

Navrang Ceramic is the manufacturers of sanitary ware products such as Ceramic foot Rest, Corner wash basin, European water closet, Pedestal wash basin.
Address: Amrapar, Surendranagar, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Kishore Rangparia
Contact No: 09825218198, 02781-2461958
Fax: : 02781-2461958

O Series

(i) ORACLE CERAMIC

Oracle Ceramic is the manufacturers of sanitary ware products such as bath tap, bath tub, wash basin, water closets, bidets, urinals.

Address: Than Chotila Road, At Jamvadi, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Dilip Surani
Contact No: 09638169071

(ii) ORIENT CERMIC

Orient ceramic is the manufacturers of sanitary ware products such as Suites, Water Closet with Cistern, Wash Basins, Rustic Wash Basins, Vitrosa Wash Basins, Squatting Pan, Urinals, Lab & Kitchen Sinks ,Shower Tray, Bathroom Accessories, Flush Tank, Toilet Fitting and Seat Covers ,Ceramic Toilet Seats, Ceramic Toilet Pans, Water Closets, Floor Tiles, Wall Tiles, Orissa Pan, Half Pedestal Wash Basin.

orient ceramics sanitary ware factory in thangadh

Address: Vagadia Road, Thangadh-363530, Gujarat, India.

(iii) OSWAL POTTERY WORKS

Oswal Pottery works is the manufacturers of sanitary ware products such as Designer wash basin, wash basin, ceramic wash basin, Indian toilet seats, urinal, antique wash basin, sanitary toilet seat, designer pedestal wash basin, Pan & Urinal, Commode & Pan, Basin and Wash Basin with Pedestal.
Address: Amarapar, P.O. Thangadh, Surendranagar Dt, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Kirit S. Prajapati, Mr. Jaydip K. Prajapati
Contact No: 09724467514, 02751-221915
Fax: 02751-221815

(iv) OSWAL INDUSTRIES

Oswal Industries is the manufacturers of sanitary ware products such as ceramic wash basin, wall hung basin, corner basin, urinals, pans, etc.,
Address: Tarnetar Road, Amrapar, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Dhirendra Prajapati
Contact No: 02751-221460, 221682
Fax: : 02751-220460

P Series

(i) PARMAR CERAMIC INDUSTRIES

Parmar Ceramic Industries is the manufacturers of sanitary ware products.

Address: Near Dholeshwar Railway Crossing, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Iswarbhai J Savadia
Contact No: 02751-220440, 09825217640
Fax: 02751-222440

(ii) PANKAJ CERAMIC

Pankaj Ceramic is the manufacturers of sanitary ware products such as wash basin, pedestal, urinals.

pankaj sanitary ware industry india

Contact Person: Mr. Vikram Dodhiwala
Address: Tarnetar Road, Amrapar, Thangadh-363530, Gujarat, India.
Contact No: 09825216500, 02751-220709
Fax: 02751-220309

(iii) PARADISE SANITARYWARE PVT. LTD

Paradise Sanitaryware Pvt Ltd is the manufacturers of sanitary ware products such as Electronic EWCs, One Piece Water closet with Integrated Cistern, Seat Cover, Two Piece Water closet With Cistern, Seat Cover, Wall Hung With Seat Cover, Floor Mounting Water closet,T able Top Wash Basins, Above Counter Basins, Cabinet Basins, Under Counter Basins, Wash Basins, Urinals, Squatting Pan, Color & Designer Basins.
Address: 2nd Floor, Krish Business Planet, Limda Chowk, Rajkot-360001, Gujarat, India.
Contact Person: Mr. Viral H. Tolia
Contact No: 02781-2228943, 09825054559, 09879522824,09825237202
Fax: 0281-2228942

(iv) PARIMAL CERAMIC INDUSTRIES

Parimal Ceramic Industries is the manufacturers of sanitary ware products such as washbasin, European western closet, bidet, urinals, tiles, bath tub, sensors.
Address: Tarnetar Road, Post Box. 55, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Dharmendra Jala
Contact No: 09825219475, 02751-220475
Fax: 02751-221375

(v) PRAKASH CERAMIC LTD

Prakash Ceramic Ltd is the manufacturers of sanitary ware products such as Pedestal Wash Basin, Taiwan Wash Basin, Orissa Pan, Half Stall Urinal, Squatting Urinal Squatting Pan, Water Closets, Toilet Seats, Bathroom Traps, Foot Rests.etc.

prakash ceramics sanitary ware thangadh

Address: Vagadia Road, Surendranagar Dt, Thangadh-363530, Gujarat, India.
Contact No: 02751-220856, 220359
Fax: : 02751-220589
Email: prakasceramics@yahoo.in

(vi) PREM REFRACTORIES

Prem Refractories is the manufacturers of sanitary ware products such as washbasin, European western closet, bidet, urinals, tiles, bath tub, sensors.
Address: Near City Railway Crossing, Surendranagar, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Prabhu Das Bhai
Contact No: 09825054333, 02751-220514
Fax: 02751-221353

(vii) PRATIMA REFRACTORIES

Pratima Refractories is the manufacturers of sanitary ware products such as wash basin, pan, urinal, washbasin with pedestal, las vegas basin, table top basin.
Address: Thangadh, Gujarat, India.
Contact Person: Mr.. Dayalji Prajapati/ Harish Bhai
Contact No: 02751- 220543, 09825217645
Fax: 02751-220055

(viii) PARAGON

Paragon is the manufacturers of sanitary ware products such as Wash basin.
Address: Choruira Road, Vagadia Dt, Surendra Nagar, Thangadh-363530, Gujarat, India.
Contact No: 02751- 263336, 09879507744, 09825215036
Fax: 02751- 263116
Email: paragon@yahoo.in

(ix) PARRYVIT SANITARYWARE

Parryvit Sanitary ware is the manufacturers of sanitary ware products such as bath tap, bath tub, wash basin, water closets, bidets, urinals.
Address: Near Gurukrupa S, Navagam Road, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Dushyant Godhani
Contact Person: 09898684996

R Series

(i) SHREE RANUJA POTTERY

Shree Ranuja Pottery is the manufacturers of sanitary ware products such as wash basin.
Address: Tarnetar Road, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Yogesh B. Prajapati
Contact No: 09825397997,02751-221040
Fax: 02751-221040

(ii) RAGHUVIR CERAMICS

Raghuvir Ceramics is of the leading Manufacturers, Exporters and Suppliers of Ceramic Based Products such as Wash Basin, Water Closet, MD Pan, Urinals, etc.

raghuvir thangadh sanitary ware factory

Address: Vagadia, Chorvira Road, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Jayantibhai Prajapati
Contact No: 07053128244
Fax: 02756-263319

(iii) RAINBOW

Rainbow Ceramic is the manufacturers of sanitary ware products such as Pedestal Basins, Basins, Closets Pan, Water Closets Pan, Water Closet Pan.
Address: Aya-Chorvira Road, Vagadia, Muli Tk, Surendra Nagar Dt, Thangadh-363530, Gujarat, India.
Contact Person: Mr. Ravjibhai R. Prajapati
Contact No: 02756-263373,09879463326, 09879763327
Fax: 02756-263327

(iv) REAL PVT. LTD.

Real Pvt Ltd is the manufacturers of sanitary ware products such as Urinals, Wash Basin, Bathroom traps, Rural pan.

real ceramics pvt ltd sanitaryware company

Address: Abhepar, Navagam road, Chotila Dt, Thangadh–363530, Gujarat, India.
Contact Person: Ghanshyamsinh Jadeja
Contact No: 09898518497,09879075597
Email: realcera@yahoo.in

(v) RAJDEEP INDUSTRIES

Rajdeep Industries is the manufacturers of sanitary ware products wash basin such as Vitrosa Mat Series, Vitrosa Series, Vitrosa Basin, Rustic, Sticker, Basin, Pan, Water Closet, IWC, Urinals, Sink, Accessories.

rajdeep manufacturers of sanitary ware in thangadh

Rajdeep Industries
Address: P.B. No.93, Amrapar, Thangadh–363 530, Gujarat, India.
Contact No: 02751-220817, 098251 91827
Fax: 02751-220988
Email: info@rajdeep.com

(vi) RELIANCE

Reliance Ceramics is the manufacturers of sanitary ware products such as washbasin, European western closet, Bidet, Urinals, tiles,bath tub.
Address: Amrapar Dist- Surender Garh, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Nanji Patel
Contact No: 09825564999, 02751-221999
Fax: 02751-221999

S Series

(i) SMRUTI POTTERY WORKS

Smruti Pottery Works is the manufacturers of sanitary ware products such as Squatting pan, pedestal wash basin, wash basin, water closets, urinal, bidets, shower tray, kitchen sink.

smruti pvt ltd sanitary ware factory

Address: Post Box No. 51, Amprapar, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Ashwin Maru
Contact No: 09825215642, 02751-220428/220314/220442
Fax: 02751-220842

(ii) SUNRAY CERA

Sunray cera is the manufacturers of sanitaryware products such as Single Piece, Orissa Pan, Designer Series, Wall Hung, EWC and Anglo, Serena Designer Set.
Address: Liva Sanitarywares-2008, Navagam Road, Navagam, Thangadh–363 530, Gujarat, India.
Contact No: 02751-220892, 09925222652 ,09925766955
Fax: 02751-220792
Email: info@livasanitary.com, sunraycera@hotmail.com

(iii) SUNRISE POTTERY WORKS

Sunrise Pottery Works is the manufacturers of sanitary ware products such as Urinals, Pedestal Wash Basin, Water Closet.
Address: P. O. Box No. 51, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Ramjibhai Maru
Contact No: 09825215642

(iv) SUPREME

Supreme ceramics is the manufacturers of sanitary ware products such as manufacturer, supplier and exporter of Wash basin, Pan, Urinal, European Water closet.

supreme ceramics sanitary ware manufacturers in thangadh

Address: Opp. Sunrise Pottery Works, Amarapar, Thangadh–363530, Gujarat, India.
Contact Person:
Mr. Rajesh Maru Contact No: 09879522428

(v) SURYADEEP INDUSTRIES

Suryadeep Industries is the manufacturers of sanitary ware products such as Wash Basin, European Western Closet, Bidet, Urinals, Tiles, Bath Tub, Sensors and All Types of Sanitary ware Items.

suryadeep sanitaryware industries

Address: Tarnetar Road, Post Box No. 55, Near Kotecha S, Thangadh–363530, Gujarat, India.
Contact Person: Mr. B K Patel
Contact No: 07600030516, 02751-221123
Fax: 02751-221623

(vi) SAGAR INDUSTRIES

Sagar Industries is the manufacturers of sanitary ware products such as Toilet seats, wash basin, Pans.
Address: Tarnetar Road, Near Kapoor Vav, Amrapar, Thangadh–363530,Gujarat, India.
Contact Person: Mr. Ghanshyam Raval
Contact No: 09825216300, 02751-220802
Fax: 02751-220976

(vii) SARVODAY

Sarvoday is the manufacturers of sanitary ware products such as Pedestal Basin, Toilet Suits, Urinal, Toilet, Water Closet etc.
Address: Tarnetar Road, Amrapar, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Vijay M Bhoraniya
Contact No: 09879070777, 09913129571

(viii) SAMRAT INDUSTRIES

Samrat Industries is the manufacturers of sanitary ware products such as Wash basin, Urinals, European water closet, Squatting pan.

samrat sanitaryware

Address: Vagadia Road, Near Railway Station, Surendra Nagar Dt, Thangadh –363530, Gujarat, India.
Contact Person: Mr. Hitesh Bhai Shah
Contact No: 09825217887, 02751-220870/220287
Fax: 02751-220870

(ix) SELCO CERA PVT.LTD

Selco Cera Pvt Ltd is the manufacturers of sanitary ware products.
Address: By Pass Tarnetar Road, Amrapar, Thangadh–363530, Gujarat, India.
Contact No: 098250 56246, 098989 88456, 02751 – 221900

(x) SINTEL CERA PRODUCTS

Sintel Cera Products is the manufacturers of sanitary ware products such as Accessories, Tiles, Wash Basin, Md Pan, Wash Basin, Stainless Steel Kitchen Sink,Wash Basin.
Address: Opposite Himalay Navagam, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Kanu Bhai Patel
Contact No: 9924136142, 02751-220142

(xi) SKY LIGHT

Sky light is the manufacturers of sanitary ware products.
Address: Tarnetar Road, Amarpar Nr Mangaldeep, Thangadh, Gujarat, India.
Contact Person: Mr Dinesh Kuma, Mr Lakhtar
Contact No: 02751-222745, 09913051222, 09825221225

(xii) SMRUTI CERAMIC INDUSTRIES LTD

Smruti ceramic industries is in the brand name of Swisware sanitarywares, Producing sanitary ware products are Pedestal Wash Basin, Wash Basin, Color Range, Urinal, Water Closet, Accessories, Pans.

smruti pvt ltd sanitary ware factory

Address: Navagam Road, Thangadh–363530, Gujarat, India.
Contact No: 02751- 221234
Email: info@smruticeramic.com, sunrisecera@gmail.com

(xiii) STAR INDUSTRIES

Star Industries is the manufacturers of sanitary ware products such as Wash basin, Vitrosa Set, European water closet. In the brand of scampolo, star cera & hindustan brand is available.
Address: Abhepar Road, Thangadh–363530, Gujarat, India.
Contact No: 221086, 098252 20086
Fax: 220086

(xiv) SUNLINE

Sunline was established in the year of 1993,It is the manufacturers of sanitary ware products such as Pedestal Basin, Toilet Suits, Urinal, wash basin, pan, commode, Water Closet, Accessories etc.,
Address: Amarapar, Thangadh–363530, Gujarat, India.
Contact No: 02751-220880 Fax: 02751-220980
Email: info@sunlines.com

(xv) SUPRIYA

Supriya ceramics is the manufacturers of sanitary ware products.
Address: Surendra Nagar, Thangadh–363530, Gujarat, India.
Contact No: 09427216287

(xvi) SAFFRON CERA

Saffron Cera is the manufacturers of sanitary ware products.
Address: Than Wankaner Road, Nr Khodiyar, Thangadh, Gujarat, India.
Contact No: 09825221637

T Series

(i) TAMCO POTTERIES

Tamco Potteries is the manufacturers of sanitary ware products such as Wash basin, pedestal, water closet, urinal, pan, wall hung closet, wall hung urinal, ceramic wall hung, sink, wash basin pedestal, couple suite, Pedestals. It was established in the year of 2009.

tamco potteries gujarat sanitaryware factory

Address: Near Jay Ambe Society, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Chetan Thakar
Contact No: 09426713393, 02751-220804
Fax: 02751-221169

(ii) TOP (Anchor) SANITARYWARES

Top (Anchor) Sanitarywares is the manufacturers of sanitary ware products such as Water Closet with Cistern, Wash Basin with Pedestal, Wash Basin,W.C.Pans, Squatting Pans & Urinals, Sanitary ware Accessories.

top anchor industries sanitaryware company in gujarat

Top Anchor Sanitary ware Industries
Address: P.O.Box-1, Chotila road, Thangadh–363 530, Gujarat, India.
Contact No: 02751 – 220946, 221646
Fax: 02751-220430

(iii) TIRUPATI

Tirupati Ceramics is the manufacturers of sanitary ware products.
Address: Surendra Nagar, Thangadh–363530, Gujarat, India.
Contact No: 02751 220874/221641, 09825078841
Fax: 02751- 220148

(iv) TECHNO

Techno is the manufacturers of sanitary ware products.
Address: Surendra Nagar, Thangadh–363530, Gujarat, India.
Contact No: 09825490993

U Series

(i) UDAY CERAMICS

Uday ceramics is the manufacturers of sanitary ware products such as Wash Basin Pedestal, Couple Suite, Wash Basin, Table Top Wash Basin, Commode, Pan, Urinal, Sink, Accessories offerd in Color Range. It was established in the year of 1991.

uday ceramics sanitary ware manufacturers

Address: Amarapar, Thangadh–363530, Gujarat, India.
Contact No: 02751-220880
Fax: : 02751-220980
Email: info@udayceramics.com

(ii) UJASH INDUSTRIES

Ujash Industries is the manufacturers of sanitary ware products.
Address: Surendra Nagar, Thangadh–363530, Gujarat, India.
Contact No: 09824511809

(iii) UNITED REFRACTORIES

United Refractories is the manufacturers of sanitaryware products.
Address: Thangadh, Gujarat, India.
Contact No: 02751- 220809

(iv) UNIQUE SANITARIES PVT. LTD.

Unique Sanitaries Pvt. Ltd. was established in the year of 2000, It is the manufacturers of sanitary ware products such as Wash Basin, Water Closet, Orissa Pan, Pedestal Set, Urinal/Sinks, Accessories.

unique sanitaries thangadh sanitary ware manufacturers

Address: Tarnetar Road, Thangadh–363530, Gujarat, India.
Contact Person: Sureshbhai Gosaliya
Contact No: 02751- 220433, 220522, 098252 15312
Fax: 02751- 220533
Email: info@uniquesanitaryware.com

(v) USHA

Usha ceramics is the manufacturers of sanitary ware products.
Address: Surendra Nagar, Thangadh–363530, Gujarat, India.
Contact No: 02751-220641

(vi) U V S

UVS is the manufacturers of sanitaryware products.
Address: Surendra Nagar, Thangadh–363530, Gujarat, India.
Contact No: 09825215908

V Series

(i) V. B. NARANIA & COMPANY

V. B. NARANIA & Co. was established in the year 1975.It is the manufacturers of sanitary ware products such as Pedestal Wash Basin, ranges are White, Rustic, Repose, Vitrosa Wash Basin,Water Closets,Indian Pans,Urinal,Rustic Pans,Closet Pan,Stoneware Jar,Roofing Tiles, Accessories.
Address: P. O. Box No, 75, Opp. Rly Station, Thangadh–363530, Gujarat, India.

(ii) VIKAS

Vikas is the manufacturers of sanitary ware products.
Address: Tarnetar Road, Amrapar, Thangadh–363035, Gujarat, India.

(iii) VISHWAS CERAMIC

Vishwas Ceramic is the manufacturers of sanitary ware products such as Wall Mounted Toilet, Urinal, Suits, Orissa Pan, Toilet Suits, Pedestal Wash Basin,Table Top Basin, Counter Basins, etc.
Address: Navagam Road, Navagam, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Shailesh
Contact No: 02751-221642, 09825671717
Fax: 02751-222541

(iv) SHREE VARIA TILES WORKS CO.

Shree Varia Tiles Works Co is the prominent manufacturer, exporter and supplier of a varied range of sanitary ware such as wash basins, pedestal wash basins (orchid set), wall hung, flat black wall urinal, etc.

Address: Post Box No. 62, Tarnetar Road, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Ishvarbhai Savadia, Mr. Ashokbhai Doshi
Contact No: 02751-220258, 09825236258
Fax: 02751-221027

(v) VANDANA

Vandana is the manufacturers of sanitary ware products such as Toilet Set, Bathroom Sanitary Wares,Wash Basin, Wall Mounted Water Closets and Squatting Pan Cistern.
Address: Near Ansuya Temple, Amarapur, Thangadh–363530 ,Gujarat, India.
Contact Person: Mr Harish Bhai
Contact No: 08045318454

Y Series

(i) SHREE YOGIRAJ POTTERY WORKS

Shree Yogiraj Pottery works is the manufacturers of sanitary ware products such as washbasin, European western closet, bidet, urinals, tiles, bath tub, sensors.
Address: Tarnetar Road, Opposite Krishna Weigh Bridge, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Rajesh Prajapati

Contact No: 09825381863, 02751-220363
Fax: 02751-220063

Z Series

(i) ZALAWAD TILES WORKS

Zalawad Tiles works is the Products Trader and Manufacturers such as sanitary ware items, bath fittings, washbasin, European western closet, bidet, glass washbasin.
Address: Tarnetar Road, Thangadh–363530, Gujarat, India.
Contact Person: Mr. Prakash Shah
Contact No: 02751-220205

You can find more sanitaryware manufacturing companies in Gujarat here.

We have listed ten essential and necessary points, which may help you before buying the most prompt Toilet for our home according to your customised needs.

The toilet is an essential part of our house, it is an essential thing used in our day to day life, and in most of the homes, the same toilet is going to be used for around 15 to 20 years. Always before selecting such an item, which should have more durability to serve for more than a decade, it is better to look over the essential aspects such that it will give you a fulfilment while using it.

Hence, before buying a toilet for our home, we have to think about these fundamental points like design, price, model etc., and then choose the right one, which suits our home in all aspects. While selecting a toilet each person may have a different point of view. This post has listed some of the primary points while choosing a toilet, which may help you in selecting a suitable and best one for your bathroom.

Let us now look at the basic and essential points, which have to be considered while selecting a toilet for your bathroom.

Design

The first point is the design of the toilet. Always when we go to buy a product, everyone notices the look/design of the toilet. Toilets are available in various designs. You can have a look at ten types of toilet link and get an idea about the designs of the toilets available at the market. By seeing the designs, you can choose a toilet design which you like and suits your bathroom.

Size

Next important point is the size of the toilet. Toilets are available in various sizes. The size of the toilet decided according to the size of the bathroom. You have to choose the size of the toilet, which goes well with your bathroom size. If you select a bigger size toilet for a small bathroom, you may face out of space problem, so choose the size of the toilet, which fits your bathroom well. Also, you have to decide the size of the toilet, which suits your body weight.

We get toilets in many sizes, toilets, which are low in height and width, and large in height and width, are also available so you can select the size by your choice, which suits your bathroom space and your body weight.

Colour

When we come to Colour, we can choose the colour of a toilet which matches your home wall colour. Nowadays we get toilets in various exciting colours. Also, there are many decorated. Designed toilets are available. When you choose a decorative toilet, you can buy as a set which comes as a pack containing Toilet and wash basin along with pedestal with the same design that gives a good and unique look to your bathroom.

Flushing Mechanism

The next point to be considered is the Flushing Mechanism. This Flushing Mechanism is another important aspect to be noted before buying a toilet. There are two types in flushing mechanism single flush and dual flush.

Some toilets have a single flushing mechanism, and some have dual flushing mechanism. Single flush utilises more water at single-use. Always it’s better to choose dual flush toilet while buying. The advantage of using a dual flushing mechanism is it saves water when compared to single flush models. Also, in the flushing mechanism, you can choose the internal flushing tank, which is called a Concealed tank. A concealed tank can be fixed inside the wall so that the tank is invisible and the tank can be connected to the toilet.

Wall hung toilet can be used in this concealed tank. In the other flushing ways like a single piece and two-piece mechanisms, the tank will be placed in the upper level. By going through the details about the flushing mechanism, you can select a choice of yours which suits your bathroom.

Trap way

Next comes the Trap way; there are two types of Trap P-trap and S-trap. If your house is in ground level S- trap is suggested for your toilet because it is easy to connect the hatch-trap to the ground level. If the house is in upper level from the ground like if your home is on the first floor or above that, you can choose P-trap because it is connected to the wall. Hence, the trap can be selected according to the level of the bathroom from the ground level.

Functionality

We should also see the functionality of the toilet available before selecting. There are automatic and semi-automatic toilets available. We can choose our choice of the model required. The feature also includes the water closet, seat cover and the plastic tank. You can refer the post Types of toilet seat cover link and what is Water closet link and get an idea about the functionality of the toilet and make use of it while selecting a toilet for your home. This post would be more useful for you before choosing a toilet for your home.

Flushing Capacity (Water saving)

There are toilets available with various levesl of flushing capacity like there are flushing tanks with capacity as follows: 1 litre / 2 litre / 3 litre / 4 litre / 5 litre / and more water to flush your toilets. Nowadays water is a more important mania, which has to be saved for the future purpose. As the best choice keeping in your mind that you can select a water-saving flushing tank for your bathroom.

Price

An essential point to be noted is the Price of the Toilet because we can choose a toilet, which comes in our budget. There are many models with many facilities available from lower price till upper price, and you can select the best toilet which comes in your budget.

Brand

After going through all the above points, we can finally come to select the brand of the toilet. In ceramic, there are so many brands available. There will not be a significant variation among the brands and most of the brands provide high strength products only. Hence, we have given the brand as the last point to be considered but even though if you wish you can go through the brands that provide toilet and select your choice of brand for your home.

Conclusion

By going through all the above factors, you would have got an idea to select the best choice of a toilet for your home. This post would help even for a person who has no idea about the Toilet. Now you would have earned a knowledge regarding the features of a toilet and can buy a new toilet with useful features for your bathroom. Hope you would have got used of this post, if you have any more queries put it in the comment box I will try to clear it as much as possible.

In this article, we will see detailed information about battery casting machine used in sanitary ware production. Battery casting is much advanced technology than the bench casting. It reduces the space in production and increases the production speed. A lot of sanitary ware companies now upgrading their bench casting to battery casting for possible products.

The battery casting investment pay back time is around 1 year. Implementing battery casting will take time around one months for existing bench casting products. The time is to change the required product model to adjust for battery casting setup. now sanitary ware production companies converting all washbasin moulds from bench casting and it saving more space and it very much protective. Battery casting models can be used to produce water closet and wall hung too.

Overview

Battery casting is one type of casting which required less space for more moulds. In this battery casting the moulds are arranged one by one like batteries. In this casting the moulds are placed on the iron plates which are having bearing at the bottom. These bearings are used for free movements of moulds. These bearings are connected to tracks.

Casting Process in Battery casting

There won’t be much difference from bench casting to battery casting. Only the mould handling and the slip is drained using air pressure whereas in bench casting slip will be drained only by gravity.

Mechanical parts of battery casting machine in sanitary ware:

Below are the parts of battery casting machine,

• Battery Casting Bench = Around 27 meters
• Mould clamping device
• Mould carrier with bearings
• Guide pin with bearings
• Trolleys: No of trolleys varies from according to the design of the product
• PVC Slip Line
• Ball Valve
• PP Main Ball Valve
• PVC Nipple
• PVC Hose Nipple
• Slip tank
• Tank stand

Battery casting machines can be used for pan items, washbasins, water closets, Traps and other simple sanitaryware products. Complex patterns like one piece toilet , Urinals are not suitable for battery casting.

A casting line can hold up to 60 big size washbasin moulds or 40 water closet or 180 small ‘P’ Traps or 70 Asian pans.

Advantages

1. High productivity (Nearly double) compared to traditional bench casting methods.
2. Ease of mould handling as the mould need not be lifted and only need to be slided in the rail.
3. Minimized the possibility of mould breakage and damages(chipping) that often happens in bench casting.
4. Space required is very low compared to bench tradition casting.
5. More than one product from a mould is possible for small/Accessories products like ‘P’ or ‘S’ traps.
6. No need of special slip like High pressure casting machine for sanitaryware. Normal bench casting slip can be used.

Limitation

1. Producing complex patterns like one piece water closet are Much difficult.
2. Switching from benching to Battery casting needs some design changes in mould.

Suppliers

• We have mentioned some of the battery casting suppliers here, But we will try to include more. And we add soon the contact details of the battery casting suppliers of sanitary ware.
• Fortune Engineers.
• Anil Brothers.
• Tangshan Hexiang Industrial.

Conclusion

I hope that I have provided enough information about sanitary ware battery casting. If you want to know anything more or share any of your thoughts please share it below in comment section. Share this article using below buttons on your favourite social media. After all, sharing is caring.

Distortion of sanitary wares after firing is one of the most frustrating issues faced by manufacturers . Often the reason is elusive and becomes an accepted part of the process.

This article will deal with one. Distortion after firing due to what is commonly termed the “slip meet”. It can be observed anywhere on the finished article where during the casting process the affected area was the highest point at which the mould became full of slip. In severe cases it can occur at the first meet of slip and carry on through the piece. A pedestal is a good example whereby a line can be observed at the face giving the impression of being produced from a cracked mould. Slip meets can also occur where hollow and solid cast areas of the item converge. The following solution should alleviate or at least minimise problems associated with these areas. WC can be effected at the front of the rim sometimes continuing back through the seat bolt holes and water inlet.

Wash basins can be distorted on the front bow as depicted in the sketch. Perhaps the most affected are solid cast or thin rimmed vanity basins especially where final installation is to a cabinet or worktop. Vanity basins are often sent for further process such as grinding, the piece maybe ground flush to fit the worktop however a visible hump is still left on the face of the fired item. A crack can occur at any of these points during fettling and sponging (clay finishing) and most manufactures leave untouched these areas until the piece is fully dried. Certainly this procedure is not followed 100% and intermittent clay cracking is the result.

As mentioned earlier in articles the method of Battery casting items has been a major leap forward in producing sanitary ware. Unfortunately the formation of the slip meet has become an intermittent problem that depends on many criteria.

The only permanent solution is to dissipate or remove the slip meet during the casting process. Some success has been achieved by adding another slip feed to the item, the downside being more tubing and valves for the operative to clean and maintain. It is difficult and problematic to add another slip feed to solid cast items as in Vanity basins and manufacturers yield and quality consistency varies according to the severity of the distortion created.

sanitaryware mould align ment warpage

Solution

A permanent solution is to disperse or remove the ”slip meet ” this is achieved by changing the mould angle at least once immediately after the machine has been cast. For a stubborn or heavy slip meet the machine bench can be adjusted during the casting cycle as well. This will require a modification to the casting bench and its perhaps worthwhile to consider installing a Cell casting system as this procedure is carried out automatically during the production process.

slip meet on rim

Using offset cam bearings to adjust the machine angle from horizontal to the preferred angle offers the most precise lift. Air bag, air rams and hydraulic rams may not lift consistently especially if moulds of a different size are produced on the line. An additional advantage with the machine achieving a horizontal position is automated clay ware removal can be adopted.

battery casting machine modification

Conclusion

We have discussed the reasons and Solution for the Distortion in the sanitaryware manufacturing process. If you find this article interesting and informative follow our Next article – solution to logo blur or break up for on-glaze transfer. Don’t forget to leave a comment below.

One of the issues faced by Sanitaryware manufactures using Battery casting systems is that of mould breakage, slip leakage and a deteriorating mould quality well before the expected life span of 80 to 100 casts per mould. Most often the casting staffs are labeled as the culprit due either to lack of skill or carelessness of procedures. After all the internet is now full of videos showing the various processes at different plants, your company probably has the same system so it must be operator error. Perhaps not, the yield achieved is not displayed with the video or photo. Battery Machines can be purchased as a base system or enhanced with automatic slip circulation, slip casting, slip draining and now common firming cycles. The following is worth consideration:

Wind the clock back to when Items of sanitary ware were hand cast and standing individual on the casting bench. Certainly, a mould would rarely burst during filling with slip.

If a mould did happen to leak it could be traced to a number of reasons. Loose clamps, a caster error and learnt from.

Poor quality moulds from a damaged case (mother mould), a problem lived with until the case could be repaired or replaced. At least a traceable reason and potential solution.

A leaking mould due to initial overfilling of the funnel (slip receptacle). The solution caster education or smaller funnels that however required a top up after the initial fill.

There is no doubt that Battery casting systems have enhanced output and greatly reduced the labour intense process of mould and clay ware handling. However the systems have drawbacks especially when gravity tanks are employed to cast the system and maintain a slip feed.

Many factors influence the efficiency of the Battery casting system, for now two aspects are highlighted and both are beyond the casters control as they are part of the process supplied to them.

Mould clamping:

Most systems are clamped end to end by a single screw clamp at one end. This is often hydraulic with the machine tightened to a pre determined pressure. The caster has no other contribution especially on simple Close Couple pans of 4 mould parts. The system is slightly open to question is the product is Back to Wall requiring a 5th mould part to form the back and trap-way. Was the machine closed end to end before or after the 5th part is installed? Either way caster influence is obliterated if factor 2 below is not taken into consideration.

Air bags have become a popular clamping method and again the system is outside the casters control so long as the pre determined air bag pressures are adhered to via the pressure valve reading on the airbags.

It is therefore a feasible conclusion the moulds are not kept clean at the mould joints! After all when new they did not leak or not so bad? As a reasonable and possible scenario the mould making , case-making and mould installation team are not influential to the problem .Refer to article “Consistent mould quality”.

Slip casting and pressures incurred:

Slip properties can vary slightly on day to day basis . Controlling the Thixtropathy, Fluidity and Pint weight is a major part of slip production. This varying slip is supplied to a machine with a consistent monitor by way of Gravity tanks with fixed level probes. Casters/ supervisors then try to calculate the cast time for that day using the figures supplied by the laboratory or readings from the Test pot. There is also a visual observation available, viewing the air tube from the air manifold to the mould furthest from the Gravity tank feed. If observed and the level in the tube marked , over a period of say 10 casts a scale will be produced that will collate very closely to the figures supplied from the laboratory.

Due to the Density of slip there is a pressure drop over a given length of pipe-work, This can be observed by viewing the air pipe from air manifold of the first mould and last mould in the Battery line. The following sketches using various pipe line layout highlight this behaviour. Important to note that a pressure of 3 PSI to 3.25PSI(.207 to .224bar) on a plaster of Paris mould should not be exceeded. Burst , cracked ,leaking moulds or internal clay cracks will be the result of this oversight.

This sketch shows a single end feed and the reduced slip level through the moulds. The longer the machine the greater the pressure drop.

battery casting moulds

Battery castin moulds

By filling the machine from a centre point the slip level in the Gravity tank can be reduced. The fill rate (time) may be affected, using a larger diameter feed pipe will resume adequate flow rate. It will also be affected by the volume of slip required to fill an individual mould.

battery casting moulds with new connection

With all the variables to consider , machine length, slip volume, filling time, multiple mould parts, slip property variation , mould height, together with a balanced feed (important) throughout the machine length gravity tanks are not a fit one fit all solution. The high and low point of the sensor probes are best at 20mm on /off with a slow open reaction by air restrictor and a rapid close of the supply valve. This will calm the action of slip pressure surge and reduce pin-holing caused by slip vortex. Its worth to remember that whilst filling the mould is subject to air pressure, once full it becomes hydraulic pressure which is far more destructive to the mould.

A motorised valve usually pneumatic with an adjustable pressure sensor and a central feed to the casting manifold is perhaps a more suitable control. There are a few fail-safes required contact www.sanitaryware.org or myself for an in -depth installation and description.

A final point to consider is that of air pressure for assisted draining of excess slip.

Dependant on the slip quantity and size of mould for example a one piece WC the mould may well be at its limits of pressure acceptance (MOR) A further pressure is applied by air to the mould for the draining cycle. Its common to see pressure gauges reading 0.2 bar! Until the run off valve is actuated and the slip begins to move this is an additional although temporary pressure that the mould is subjected to. And it does easily exceed the recommended maximum pressure of3 PSI to 3.25PSI (.207 to .224 bar). Casting and air pipe often do come loose at this point leaving slip pools up and down the machine. Perhaps the pressure is not that high but it will cause the moulds to flex! This can cause a fissure at the point where hollow section meets solid cast and often is not traceable however the result is unexplained and inconsistent clay cracks.

Ideal is to have two pressure settings on the air manifold, one for actual draining bearing in mind it only requires air to replace slip to avoid the hollow sections collapsing. After all old fashioned hand casting did not have air assist to drain. A high volume of air creating high velocity is not good for the internal hollow sections, its easy to cause rippling or wreathing on internal hollow sections that distort during firing leave a lumpy uneven surface on the fired piece.

The second pressure setting can be 3.25 PSI or .224 bar forming a firmer hollow section.

The use of blower fans for the draining and firming cycle should be used with caution. It is important that the air velocity is controlled as well as the air pressure which can vary depending on how many machines are using the system at one time. Accurate pressure control valves are essential to avoid internal cracks and lumpy uneven hollow sections.

It is possible to monitor the casting and draining process and its effects on the moulds. Place engineers dial gauges on suitable stands at various points throughout the battery line . The dial gauges should show no movement if the system is set up correctly.

High pressure casting eliminates all of the above issues , its expensive and suitable for large volumes of a particular item.

Low pressure systems can produce a wider range of items with the newly developed Cell casting method perhaps being the ultimate for manufactures product requirement.

If you have any queries leave a comment below.

sanitaryware mould

Not trusting your eyes is a good step towards Model accuracy. Always prove by measurement what you see. The diagram shows a good layout for checking particular points on the model for symmetry. This is important for the control of firing distortion as an unbalanced model will distort in the production process. There are of course other factors but for now I will concentrate on Modelling accuracy. First the table whether it be Plaster, Granite or Glass is drawn out. A suitable size is 1.25 x 1.75 m with borders drawn 12-15 cm from the edge at 90 degree and parallel is very important. The Blue bars are rulers or graduation scales, these are secured approximately 1 cm outside of the drawn borders again at 90 degree and parallel. The model or skin Cast (produced from mould or block) can then be placed on the drawn centre line of the table and the centre line of the model or skin cast.

model table layout

model checking

.If it is possible to purchase a Digital height gauge and a Laser distance meter is accurately attached then several measurement can be taken at one time from the vertical axis.

Level or Height check

It is suggested that to accurately measure the height or level of a model the drawing attached should be followed. If the model is checked by point h/h then a reading can be obtained, if however the measurement is taken from point g/g do not be surprised there is a difference. Taking the reading from the furthest point from the centre line is a more accurate method Using the Ruler or Graduation scales equal distance from the W centre line the accuracy of any modelled in distortion can be checked for accuracy on any part of the rim. Use a Set or “L” square to check vertical position from the Ruler or graduation scale to the check gauge coloured Brown in the drawing. With the above suggestions, it is not necessary to draw Grid lines around the Model The next presentation will cover the use of plaster bats for contour and solid cast section accuracy. The fact that wet plaster distorts easily can be used to produce accurate clay wall thickness and very good quality mould seams.

height or level checking

Modelling, Blocking and Casing

• The Plaster mould is an integral part of clay-ware production. Its quality and condition play a vital role in achieving consistent clay-ware quality.
• Resin made cases have had a considerable influence on improved quality however there are greater gains if certain basic practices are complied with.
• Following are two sketches of a top view of a new mould (first cast) after the top core has been removed. If your product is as sketch one then all is well for the initial stage of quality moulds. If however your product resembles the second sketch then some process procedure has been overlooked.
• The Block or Mother mould should be as sketch one, resin cases will replicate well the initial quality of the Block or Mother mould but do not expect they will produce sketch one results from a sketch two situation.
• If the slip (clay) is allowed to enter the seam or joint area the this becomes a casting surface. Worse still the area wears at twice the rate of the main face of the mould. Leading to excessive seam smoothing as the mould ages. The staff have no control of the downward quality spiral, they just follow instruction “keep your moulds clean” In fact this adds to the mould quality decline as the thicker clay residue has to be removed somehow! In extreme cases and often well before the end of recognised mould life expectancy of 80 to 100 casts moulds are incapable of producing a quality clay-ware piece.

sanitaryware mould

In this article, we are going to see what are the points needed to consider when you want to start a sanitaryware manufacturing plant.

If you are planning to start a sanitary ware manufacturing plant, then you must know the following points to be successful.

tips to start sanitaryware manufacturing factory

Planning

Any project without the plan is not going to be effective. Every step in the project needs to be planned and documented properly. The plan for sanitary ware manufacturing plant should consider the capacity for initial stage and expandable stage, Cost, Resources required, product models, timeline and etc..

To become the best sanitaryware brand you need to make the planning first.

Capacity

The first Point to discuss is planning of capacity. If you want to start a plant with a capacity of 100 pieces per day, that is not going to give any profit. The production cost will be 2 – times higher than the market.

A minimum of 500 pieces per day is what I can suggest. The more capacity you plan, more the profit you gain.

Let me give a simple example; imagine you are operating a bus from point A to point B. The operating cost is fuel, the salary of the driver and attrition to bus. These three costs are almost the same as one passenger or 50 passengers. But when you have less than 10 passengers, you lose money. But when you have more than 10 passengers, you will get profit. So the passenger increases then the profit increases. So you need a minimum capacity to run the operating profitability.

So plan for a minimum 500 pieces per day capacity. If your plan is less than 500 pieces per day, then I recommend trading the wares than producing on your own.

Erection cost

Once you decided the capacity, you can come to a rough estimation of plant erection cost. The cost of erection varies based on the technology you plan to adopt. And also depends upon how much automation you need. Automation increases the cost of erection.

In sanitary ware you cannot automate everything; you need labours to do many manual jobs.

And also all automation is not cost effective. It depends upon the location. In an intense labour location, the automation cost is not practical. You can produce products manually at less cost.

And location with high fuel availability and fewer labour resources can go for automation. So it depends on the site location.

I have worked in Saudi Arabia, where high-pressure casting machines are used for casting and robots are used for glazing. Because they don’t have greatly skilled labours, so it is valid for them. But in India, most plants do not handle pressure casting machine or robot for spraying because, India having intense skilled labours. So it is cost effective for the Indian company.

Not to forget, location is going to decide the machinery you are going to buy and the cost of erection.

Models

How many models do you want to produce on the plant? The planning of the model is essential because the model development will take time. So once you plan the models, you can start the modelling work for new product development parallel with the erection. It is good, to begin with a minimum number of models in all section of sanitary ware like the toilet, cistern, basin, urinal, etc.

So once you decide the types of toilet, types of washbasin, and types of urinal you want to produce then start for model development.

You may also be able to consider buying the models directly from the individual modular who sells it. The time to get this model is more efficient than producing the new model. But the design will be the same as the product available in the current market.

Timeline

From starting the plan to delivering the product to the market will take nearly a year.

The first phase will be planning and getting the quote for everything. In the second phase, initiating erection, model developments, body preparation and glaze preparations.

Next phase will be trial production. The trial production includes casting, Kiln curve setup, etc.

The final phase will be full swing production and be delivering the product to the market.

In this time it is good to start trading the product on your brand to have a customer base for your product in the market.

Location

The location of the factory should be near to the Raw materials to avoid the cost of raw material transportation and also near to the primary high way to facilitate the delivery of the product to the market.

The raw material cost for sanitary ware industry is comparatively less, but the transportation cost also should be less to produce the products at low cost.

Other Points

If you are not trading the sanitary ware now, then consider start trading the sanitary ware on your brand name to understand the market. The key to success is to have customers before you start production. Visit this article to understand the Sanitaryware manufacturing process.

You need to have a technical consultant for the plant setup, planning and composition setup for body & glaze.

For starting the industry, you need to get permission for the factory setup from the government for that you need a legal consultant.

Free Technical Consulting

Get in touch with me for free technical consulting on the sanitary ware manufacturing plant erection. You can mail me at venkat@sanitaryware.org

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This video was taken at 1921. This video shows how Glazing was done by dipping at early stages of ceramic sanitary ware production.

As we can see the video. The Glazer takes a Green Sanitaryware body and puts in a tub filled with glaze. He immerses and rotates the Sanitaryware into the glaze. just after few seconds he takes out the ware and drains the excess glaze. In corner areas, he uses the brush to remove the excess glaze.

The glaze used in this method of glazing is less viscous because the draining of the glaze should be fast to avoid wavy in glaze application.